At the “Times” office and elsewhere, the vertical machine has some years ago been superseded by others with horizontal cylinders. The fastest, perhaps, of all these printing machines is that which is now known as the “Walter Press,” so called either because its principle was suggested by the proprietor of the “Times,” or merely out of compliment to him. The improvements which are embodied in the Walter Press have been the subject of several patents taken out in the names of Messrs. MacDonald and Calverley, and it is to these improvements that we must now direct the attention of the reader. But we must premise that such machines as the Walter Press became possible only by the discovery of the means of rapidly producing what is called a stereotype plate from a form of type. A full account of the methods of effecting this is reserved for a subsequent article, but here it may suffice to say, that when a thick layer of moist cardboard, or rather a number of sheets of thin unsized paper pasted together and still quite moist, is forced down upon the form by powerful pressure, a sharp even mould of the type is obtained, every projection in the latter producing a corresponding depression in the papier maché mould. When the paper mould is dry, it may be used for forming a cast by pouring over it some fusible metallic alloy, having the properties of becoming liquid at a temperature which will not injure the mould, of taking the impressions sharply, and of being sufficiently hard to bear printing from. One of the improvements in connection with the Walter Press is in the mode of forming cylindrical stereotype casts from the paper mould. For this purpose the mould is placed on the internal surface of an iron semi-cylinder, with the face which has received the impression of the type inwards. The central part of the semi-cylinder is occupied by a cylindrical iron core, which is adjusted so as to leave a uniform space between its convex surface and the concave face of the mould. Into this space is poured the melted metal, and its pressure forces the mould closely against the concave cylindrical surface to which it is applied, so that the thickness becomes quite uniform. The iron core has a number of grooves cut round it, and these produce in the cast so many ribs, or projections, which encircle the inner surface, and serve both to strengthen the cast and afford a ready means of obtaining an exact adjustment. Not the complete cylinder, but only half its circumference, is cast at once, the axis of the casting apparatus being placed horizontally, and the liquid metal poured in one unbroken stream between the core and the mould from a vessel as long as the cylinders. Fig. [156] is a section of the casting apparatus, in which a is the core, b the papier maché mould, c the iron semi-cylinder containing it, d the metal which has been poured in at the widened space, e. When the metal has solidified, the core is simply lifted off, and the cast is then taken out, in the form of a semi-cylinder, the internal surface of which has exactly the diameter of the external surface of the roller of the machine on which it is to be placed, in company with another semi-cylindrical plate, so that the two together encircle half the length of the roller, and when another pair of semi-cylinders have been fixed on the other part of the roller, the whole matter of one side of the newspaper sheet, usually four pages, is ready for printing. One great advantage of working from stereotype casts made in this way is that the form-bearing cylinder of the machine has no greater circumference than suffices to afford space for the matter on one side of the paper. The casts are securely fixed on the revolving cylinder by elbows, which can be firmly screwed down. The casts are usually made to contain one page each, so that four semi-cylinders, each half the length of the revolving cylinder, are fixed on the circumference of the latter. The process of casting in no way injures the paper mould, which is in fact generally employed to produce several plates.
Fig. 156.
Fig. 157.—Diagram of the Walter Press.
The Walter Machine is not fed with separate sheets of paper, but takes its supply from a huge roll, and itself cuts the paper into sheets after it has impressed it on both sides. This is done by a very simple but effective plan, which consists in passing the paper between two equal-sized rollers, the circumference of which is precisely the length of the sheets to be cut. These rollers grip the paper, but only on the marginal spaces; and on the circumference of one of them, and parallel to its axis, is a slightly projecting steel blade, which fits into a corresponding recess, or groove, in the circumference of the other, and at this time the whole width of the sheet is firmly held by a projecting piece acted on by a spring. Although the Walter Machine, as actually constructed, presents to the uninitiated spectator an apparently endless and intricate series of parallel cylinders and rollers, yet it is in reality exceedingly simple in principle, as may be seen by the diagram given in Fig. [157]. In this we may first direct the reader’s attention to the two cylinders, F1, F2, which bear the stereotype casts—one of the matter belonging to one side of the sheet, the other of the matter belonging to the other side, for the Walter Press is a perfecting machine—and the web of paper having been printed by F1, against which it is pressed by the roller, P1, passes straight, as shown by the dotted line, to the second pair of cylinders, in order to be printed on the other side; and here, of course, the form cylinder, F2, is below, and the impression cylinder, P2, above, and an endless cleaning blanket is supplied to the latter to receive the set-off. The web of paper then passes between the cutting rollers, C, C1, by which it is cut in sheets. But the knife has a narrow notch in the centre, and one at each end, so that the paper is not severed at those parts, narrow strips or tags being left, which maintain for a while a slight connection. But the tapes, t1, t2, between which the paper is now carried, are driven at a rather quicker rate than the web issues from C, C1; and the result is, that the tags are torn, and the sheet becomes separated from the portion next following it. Thus, as a separate sheet, it arrives at the horizontal tapes, h, and is brought to another set of tapes mounted on the frame, r, rocking about the centre, c, by which it is brought finally to the tapes, f1, f2, which by the movement of r receive the sheets alternately. A sheet-flyer, s, oscillates between the tapes, f1, f2; and as fast as the sheets arrive, lays them down right and left alternately, and it only remains for the piles, p1, p2 so formed, to be removed. The inking apparatus of each form-cylinder is indicated by the series of rollers marked I1, I2; and in this part of the machine there are also some improvements over former presses, for the distributing rollers are not made of composition, but of iron, turned with great exactness to a true surface, and arranged so as not quite to touch each other. At D is an apparatus for damping the paper, in which there are hollow perforated cylinders, covered by blanket, and filled with some porous material, which is kept constantly wet. These cylinders being made to rotate rapidly, the centrifugal force causes the water to find its way uniformly to the outside. Here the paper also passes between rollers intended to flatten and to stretch it. At R is the great roll of paper, from which the machine takes its supply. These rolls contain, perhaps, five miles length of paper, and at first it was a matter of some difficulty to fix them firmly on their wooden axles, so that they might be steadily unwound; but the contrivers of the Walter Press make these spindles as tight as may be required by forming them in wedge-shaped pieces, which can be made to increase the thickness of the spindle by drawing one upon another by screws.
The great speed of the Walter Machine is secured by the paper being drawn by the machine itself from a continuous web, instead of being laid on in a separate sheet, so that the machine is not dependent on the dexterity of the layers-on, who are besides necessarily highly-skilled workmen, and therefore a great economy of wages results from using a machine which does not require their services; and as the Walter Press also itself lays down the perfected sheets, the necessary attendants are as few as possible. The waste of paper and loss of time by stoppages are said to be extremely small with this machine.
Fig. [148] will give some idea of the appearance of the printing-room where one of the leading London daily papers is being printed by Walter Presses.
Another fast printing machine is the type revolving cylinder machine invented by Colonel Richard M. Hoe, and manufactured by the well-known firm of Hoe and Company, New York, with whose name the history of fast printing machines must ever be associated. In these machines the type is placed on the circumference of a cylinder which rotates about a horizontal axis, and the difficulties of securely locking up the type are successfully overcome. The machines are made with two, four, six, eight, or ten impression cylinders, and at each revolution of the great cylinder the corresponding number of impressions are produced. The engraving on the opposite page, Fig. [158], represents the two-cylinder machine, and an examination of the figure will render its general action intelligible. The form of type occupies about one-fourth of the circumference of the great cylinder, the remainder being used as an ink-distributing surface. Round this main cylinder, and parallel to it, are placed smaller impression cylinders, from two to ten in number, according to the size of the machine. When the press is in operation, the rotation of the main cylinder carries the type form to each impression cylinder in succession, and it there impresses the paper, which is made to arrive at the right time to secure true register. One person is required for each impression cylinder, to supply the sheets of paper, which have merely to be laid in a certain position, when, at the proper moment, they are seized by the “grippers,” or fingers of the machine, and after having been printed, are carried out by tapes, and laid in heaps by self-acting sheet-flyers, by which the hands which are required to receive and pile the sheets in other machines are dispensed with. The ink is contained in a fountain placed beneath the main cylinder, and is conveyed by means of rollers to the distributing surface of the main cylinder. This surface, being lower than that of the type forms, passes by the impression cylinders without touching them. For each impression cylinder there are two inking rollers, receiving their supply of ink from the distributing surface of the main cylinder. These inking rollers, the bearings of which are, by springs, drawn towards the axis of the main cylinder, rise as the form passes under them, and having inked it, they again drop on to the distributing surface. Each page of the matter is locked up on a detachable segment of the large cylinder, which segment constitutes its bed and chase. The column-rules are parallel with the shaft of the cylinder, and are consequently straight, while the head, advertising, and dark rules have the form of segments of a circle. The column-rules are in the shape of a wedge, with the thin end directed towards the axis of the cylinder, so as to bind the types securely. These wedge-shaped column-rules are held in their place by tongues projecting at intervals along their length, and sliding in grooves cut crosswise in the face of the bed. The spaces in the grooves between the column-rules are accurately fitted with sliding blocks of metal level with the surface of the bed, the ends of the blocks being cut away underneath, to receive a projection on the sides of the tongues of the column-rules. The locking up is effected by means of screws at the foot of each page, by which the type is held as securely as in the ordinary manner upon a flat bed. The main cylinder of the machine represented in Fig. [158] has a diameter of 3 ft. 9 in., and its length is, according to the size of the sheets to be printed, from 4 ft. 5 in. to 7 ft. 4 in. The whole is about 20 ft. long, 10 ft. wide, including the platforms, and a height of 9 ft. in the room in which it is placed suffices for its convenient working. The steam power required is from one to two horse-power, according to the length of the main cylinder. The speed of these machines is limited only by the ability of the feeders to supply the sheets fast enough. The ten-cylinder machine has, of course, ten impression cylinders, instead of two, and there are ten feeding-tables, arranged one above the other, five on each side. The main cylinder has a diameter of 4 ft. 9 in., and is 6 ft. 8 in. long. The machine occupies altogether a space of 31 ft. by 16 ft., and its height is 18 ft. A steam engine of eight horse-power is sufficient to drive the ten-cylinder machine, which is then capable of producing 25,000 impressions per hour. The mechanism of the larger machines is precisely similar to that of the two-cylinder machine, except such additional devices as are necessary to carry the paper to and from the main cylinder at four, six, eight, or ten points of its circumference. Much admirable contrivance is displayed in the manner of disposing feeders as closely as possible round the central cylinder.
