The papers intended for paper-hangings are, in the first instance, covered with a uniform layer of the colour which is to form the ground, and this is done even in the case of papers which are to have a white ground. The colours thus laid on, and those which are applied by the machine, are composed of finely-ground colouring matters mixed with thin size or glue to a suitable consistence, and the ground-tint is given by bringing the upper surface of the paper, as it is mechanically unwound from a great roll, into contact with an endless band of cloth emerging from a trough containing a supply of the fluid colour. The paper then passes over a horizontal table, where the layer of colour is uniformly distributed over its surface by brushes moved by machinery, and the paper, after having been thoroughly dried, is ready to receive the impressions. The impressions may be given by flat blocks of wood on which the pattern is carved in relief, or from revolving cylinders on which the pattern is similarly carved. The former is the process of hand labour called “block printing,” and it requires much skill and care on the part of the operator; but with these, excellent results are obtained, as a correct adjustment of the positions of the parts of the pattern can always be secured. The latter is the mode of printing mechanically on rollers, corresponding with the type-bearing cylinders of the machines already described; but for pattern printing on paper they are made of fine-grained wood, mounted on an iron axle, and they are carved so that the design to be printed stands out in relief on their surface. One of these rollers is represented in Fig. [161], and it should be clearly understood that each colour in the pattern on a wall-paper requires a separate roller, the design cut on which corresponds only with the forms the particular colour contributes to the pattern. Such rollers being necessarily somewhat expensive, as the pattern is usually repeated many times over the cylindrical surface, the plan has been adopted of fastening a mass of hard composition in an iron axle, and when this has been turned to a truly cylindrical surface, it is made to receive plates of metal, formed of a fusible alloy of lead, tin, and nickel. These plates are simply casts from a single carved wooden mould of the pattern, which has thus only once to be formed by hand. The plates are readily bent when warmed, and are thus applied to the cylindrical surface, to which they are then securely attached. It is found advantageous to cover the prominent parts of the rollers which produce the impressions with a thin layer of felt, as this substance takes up the colours much more readily than wood or metal, and leaves a cleaner impression.
Fig. 161.—Roller for Printing Wall-Papers.
The machine by which wall-papers are printed is represented in Fig. [162], where it will be observed that the impression cylinder has a very large diameter, and that a portion of its circumference forms a toothed wheel, which engages a number of equal-sized pinions placed at intervals about its periphery. Each pinion being fixed on the axle of a pattern-bearing roller, these are all made to revolve at the same rate. There is, however, some adjustment necessary before that exact correspondence of the impressions with each other is secured, which is shown on the printed pattern by each colour being precisely in its appointed place. The rollers are constantly supplied with colour by endless cloths, which receive it from the troughs that are shown in the figure, one trough being appropriated to each roller. Some of these machines can print as many as eighteen or twenty different colours at once, by having that number of rollers; and it is easy to see how, by dividing each trough into several vertical compartments, in each of which a different colour is placed, it would be possible to triple or even quadruple the number of colours printed by one machine.
The machinery by which calicoes are printed is almost identical in construction with that just described, and presents the same general appearance. There is, however, an important difference in the rollers, which in calico printing are of copper or bronze, and have the design engraved upon their polished cylindrical surface, not in relief, but in hollows. After the whole surface of the roller becomes charged with colour, there is in the machine a straight-edge, which removes the colour from the smooth surface, leaving only what has entered into the hollow spaces of the design, which, as the roller comes round to the cloth, yield it up to the surface of the latter. Thus, by a self-acting arrangement, the rollers are charged with colour, cleaned, and made to give up their impressions to the stuff by parting with the colour in the hollows. Rollers having patterns in relief are also used in calico printing, the mechanism being then almost identical with that of the former machine. It need hardly be said that great pains are taken in the construction of such machines to have each part very accurately adjusted, so that the impression may fall precisely upon the proper place, without any blurring or confusion of the colours, and the fact that an intricate design, having perhaps eighteen or twenty tints, can be thus mechanically reproduced millions of times speaks volumes for the accuracy and finish of the workmanship which are bestowed on such printing machines.
Fig. 162.—Machine for Printing Paper-Hangings.
Fig. 163.—Chain-Testing Machine at Messrs. Brown and Lenox’s Works, Millwall.