This constitutes the heat-generating portion of the machine, and with it it is probable that a flame of as high a temperature is produced as can be reached, with the fuel used, by any practical device.
The boiler or steam-generating apparatus may be said to consist of three parts: the separator, the circulating pumps, and the generating coils.
The separator (M in Plate [25]) is a device which has attained its present form after a long course of development. As at present constructed, it is formed of a hollow sphere 190 mm. in diameter and is located as nearly as possible over the center of gravity of the whole apparatus. It serves the double purpose of water reservoir and steam drum, and is called a “separator” on account of the function which it performs of separating the water from the steam as it enters from the coils. There is a straight vertical pipe 10 mm. in diameter rising from the top of the sphere and fastened to the right-hand side of the midrod. This is used for filling the separator with water. Upon the other side of the midrod there is a small steam dome 42 mm. in diameter with a semi-spherical top rising to a height of 70 mm. above the top of the sphere. From this dome two steam pipes are led off, one to the engine and the other to the steam gauge.
As already stated elsewhere, it was found in the experiments with the coil boiler that an artificial forcing of the circulation of the water was a necessity, as the natural circulation was too slow to be of any service. Accordingly, but only after numerous devices involving less weight had failed, a pump driven from the engine shaft was designed and used. In the early experiments various types of pumps were tried in which the valves were opened and closed automatically by the pressure of the water. It was found, however, that with the mixture of steam and water to be handled, the valves could not be depended upon to open and close properly at the high speeds at which is was necessary to run the engine. In Aerodrome No. 5, therefore, a double-acting pump with a mechanically operated valve was used. The pump, shown in detail in Plate [26A], is driven from a shaft connected with the main engine shaft by a spur gear and pinion, which rotates at half the speed of the engine shaft. The pump itself consists of two barrels, the main barrel having a diameter of 23 mm. with a piston stroke of 20 mm. The outer shell of the barrel is made of aluminum bronze and is lined with a cast-iron bushing 1.25 mm. in thickness. The piston has a length of 14 mm. and is formed of an aluminum disc and center, having a follower plate of the same material with two cast-iron split rings sprung in. The water is received into and delivered from the valve cylinder, which is 18 mm. in diameter and also lined with a cast-iron bushing 1.25 mm. thick. The aluminum bronze shells of both cylinders are 0.75 mm. in thickness. The valve is a simple piston valve 35 mm. long with bearing faces 4 mm. long at each end. The water is taken from the bottom of the separator and led to the center of the valve chest of the pump by a copper pipe 1 cm. outside diameter. The ports [p115] leading from the valve to the main cylinder are 3 mm. wide and 34 mm. apart over their openings. It will thus be seen that when the valve is in its central position, as it should be at the beginning of the piston stroke, both ports are covered with a lap of 0.5 mm. inside and out, so that the valve has to move 0.5 mm. before suction or discharge can take place. As the valve is moving most rapidly at this point, it opens and both functions begin before the piston has advanced perceptibly. The delivery is made at the ends of the valve cylinder through two copper pipes of 1 cm. diameter that unite into a single pipe before reaching the boiler. The throw of the valve is 14 mm. so that the ports are uncovered and held wide open for the greater portion of the stroke of the piston, and begin to close only when the latter approaches the end of its stroke. In this way perfect freedom is given to the flow of the water and all choking is avoided. As the engine has been run at a speed of more than 688 revolutions per minute, the pump must have made at least 344 strokes in the same time, thus displacing 166.2 cc. of water. The diameter of the piston rod and valve stem is 3 mm. and they pass through stuffing boxes with glands of the ordinary type for packing. This pump served its purpose admirably, and with it it was possible to maintain a continuous circulation of water through the two coils of the boiler.
The third element in the steam-generating system is the boiler proper[36] (Plates [25] and [26A]), which consists of two coils of copper pipe, having an outside diameter of 10 mm., each coil being formed of 21 turns each 75 mm. in diameter upon the outside and spaced 7.5 mm. apart, so that the total axial length of each coil is 36 cm.
The water is delivered to the front end of the right-hand coil, and, first passing through this, crosses over at the rear of the boiler to the left-hand coil, returning through it to the front whence it is led to and delivered into the top of the separator. Here the steam and water are separated, the former going through the separator and thence to the engine, while the unevaporated water falls to the bottom to be again taken into the pumps and sent through the coils.
In order that the draft of the burner and the gases of combustion might not be dissipated, it was necessary to sheathe the boiler. The method of doing this is shown in Plate [25]. It will be seen that the front half of the boiler is wrapped in a sheet of mica through which the coils can be faintly seen. This, in turn, is held at the extreme front end by a strip of thin sheet-iron, O. Over the back end the stack Q, made of very thin sheet-iron, is slipped. This has an oblong cross-section at the lower end where it goes over the boiler; it is provided with a hole through which the midrod passes, and terminates in a circular opening of about 10 cm. diameter. [p116]
The engine, which is clearly shown in the dimensional drawing, Plate [26B], is of the plain slide-valve type, using a piston valve and solid piston, without packing rings. The cylinder is formed of a piece of steel tubing 35 mm. outside diameter, with flanges 47 mm. in diameter and 2.25 mm. thick brazed to each end, to which the cylinder heads are attached by small machine screws. Inside this cylinder is a thin cast-iron bushing in order to obtain a better rubbing surface for the piston. The cross-head is a small piece of aluminum bronze, running on round guides that also serve as cylinder braces. There are also four hollow braces, 5 mm. in diameter, running from the back cylinder head to a corrugated steel bed-plate, that stands vertically and reaches from one side rod of the frame of the hull to the other, and to which are bolted the bearings of the main shaft. The connecting rod has the cross-section of a four-rayed star and drives a crank in the center of the shaft. The following are some of the principal dimensions of the engine:
| millimetres. | |
| Inside diameter of cylinder | 33 |
| Stroke of piston | 70 |
| Length of cylinder inside | 88 |
| Length of piston | 11 |
| Clearance at each end | 0.5 |
| Diameter of piston rod | 5 |
| Length of cross-head | 17.5 |
| Diameter of guides | 4.5 |
| Distance from center to center of guides | 26 |
| Length of guides | 110 |
| Length of wrist-pin bearing | 8.5 |
| Length of connecting rod | 150 |
| Ratio of connecting rod to stroke | 2 1/7 to 1 |
| Length of crank pin | 10 |
| Diameter of main shaft | 8 |
| Length of main bearings | 25 |
| Distance from center of cylinder to center of valve stem | 35 |
| Length of valve | 72 |
| Width of ports | 2 |
| Outside lap of valve | 4 |
| Inside lap of valve | 3 |
| Lead of valve | 0 |
| Travel of valve | 13 |
| Cut-off from beginning of stroke | 57 |
| Exhaust opens | End of stroke |
| Exhaust closes on return stroke | 48 |
| Diameter of valve stem | 4.5 |
| Diameter of eccentric | 36 |
| Width of eccentric | 4 |
| Width of crank arm | 4 |
The weights were nearly as follows: