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WOLVERTON WORKSHOPS.—To attempt a description of the workshops of Wolverton without the aid of diagrams and woodcuts would be a very unsatisfactory task. It is enough to say that they should be visited not only by those who are specially interested in machinery, but by all who would know what mechanical genius, stimulated as it has been to the utmost during the last half century, by the execution of profitable inventions, has been able to effect.
At Wolverton may be seen collected together in companies, each under command of its captains or foremen, in separate workshops, some hundreds of the best handicraftsmen that Europe can produce, all steadily at work, not without noise, yet without confusion. Among them are a few men advanced in life of the old generation; there are men of middle age; young men trained with all the manual advantages of the old generation, and all the book and lecture privileges of the present time; and then there are the rising generation of apprentices—the sons of steam and of railroads. Among all it would be difficult to find a bad-shaped head, or a stupid face—as for a drunkard not one. It was once remarked to us by a gentleman at the head of a great establishment of this kind, that there was something about the labour of skilled workmen in iron that impressed itself upon their countenances, and showed itself in their characters. Something of solidity, of determination, of careful forethought; and really after going over many shops of ironworkers, we are inclined to come to the same opinion. Machinery, while superseding, has created manual labour. In a steam-engine factory, machinery is called upon to do what no amount of manual labour could effect.
To appreciate the extraordinary amount of intellect and mental and manual dexterity daily called into exercise, it would be necessary to have the origin, progress to construction, trial, and amendment of a locomotive engine from the period that the report of the head of the locomotive department in favour of an increase of stock receives the authorization of the board of directors. But such a history would be a book itself. After passing through the drawing-office, where the rough designs of the locomotive engineer are worked out in detail by a staff of draughtsmen, and the carpenters’ shop and wood-turners, where the models and cores for castings are prepared, we reach, but do not dwell on the dark lofty hall, where the castings in iron and in brass are made. The casting of a mass of metal of from five to twenty tons on a dark night is a fine sight. The tap being withdrawn the molten liquor spouts forth in an arched fiery continuous stream, casting a red glow on the half-dressed muscular figures busy around, which would afford a subject for an artist great in Turner or Danby-like effects.
But we hasten to the steam-hammer to see scraps of tough iron, the size of a crown-piece, welded into a huge piston, or other instrument requiring the utmost strength. At Wolverton the work is conducted under the supreme command of the Chief Hammerman, a huge-limbed, jolly, good-tempered Vulcan, with half a dozen boy assistants.
The steam-hammer, be it known, is the application of steam to a piston under complete regulation, so that the piston, armed with a hammer, regularly, steadily, perpendicularly descends as desired, either with the force of a hundred tons or with a gentle tap, just sufficient to drive home a tin tack and no more. At a word it stops midway in stroke, and at a word again it descends with a deadly thump. On our visit, an attempt was being made to execute in wrought, what had hitherto always been made in cast iron. Success would effect a great saving in weight. The doors of the furnace were drawn back, and a white glow, unbearable as the noon-day sun, was made visible, long hooked iron poles were thrust in to fish for the prize, and presently a great round mass of metal was poked out to the door of the fiery furnace—a huge roll of glowing iron, larger than it was possible for any one or two men to lift, even had it been cold. By ingenious contrivances it was slipped out upon a small iron truck, dragged to the anvil of the steam-hammer, and under the direction of Vulcan, not without his main strength, lodged upon the block.
During the difficult operation of moving the white-red round ball, it was beautiful to see the rapid disciplined intelligence by which the hammerman, with word or sign, regulated the movements of his young assistants, each armed with an iron lever.
At length the word was given, and thump, thump, like an earthquake the steam-hammer descended, rapidly reducing the red-hot Dutch cheese shape to the flatter proportions of a mighty Double Gloucester, all the while the great smith was turning and twisting it about so that each part should receive its due share of hammering, and that the desired shape should be rapidly attained, sometimes with one hand, sometimes with the other, he interposed a flat poker between the red mass and the hammer, sharing a vibration that was powerful enough to dislocate the shoulder of any lesser man. “Hold,” he cried: the elephant-like machine stopped. He took and hauled the great ball into a new position. “Go on,” he shouted: the elephant machine went on, and again the red sparks flew as though a thousand Homeric blacksmiths had been striking in unison, until it was time again to thrust the half-welded cheese into the fiery furnace, and again it was dragged forth, and the jolly giant bent, and tugged, and sweated, and commanded,—he did not swear over his task. At length having succeeded in making the unwieldy lump assume an approach to the desired shape, he observed, in a deep, bass, chuckling, triumphant aside, to the engineer who was looking on, “I’m not a very little one, but I think if I was as big again you’d try what I was made of.”
Since that day we have learned that the experiment has been completely successful, with a great diminution in the weight and an increase of the strength of an important part of a locomotive.
We have dwelt upon the picture because it combined mechanical with manual dexterity. A hammerman who might sit for one of Homer’s blacksmith heroes, and machinery which effects in a few minutes what an army of such hammermen could not do.