Watt returned to Birmingham to set about the making of the engines for which orders had already been received. Boulton had been busily occupied during his absence in experimenting on the Soho engine. A new 18-inch cylinder had been cast for it at Bersham by John Wilkinson, the great ironfounder,[142] who had contrived a machine for boring it with accuracy. This cylinder was substituted for the tin one brought from Kinneil, and other improvements having been introduced, the engine was again set to work with very satisfactory results. Watt found his partner in good spirits; not less elated by the performances of the model than by the passing of the Act; and arrangements were at once set on foot for carrying on the manufacture of engines upon an extensive scale. Applications for terms, followed by orders, shortly came in from the mining districts; and before long the works at Soho were resounding with the clang of hammers and machinery employed in manufacturing steam-engines for all parts of the civilised world.


WATT’S HOUSE, HARPER’S HILL, BIRMINGHAM.

CHAPTER XII.
Boulton and Watt begin the Manufacture of Steam-engines.

Watt now arranged to take up his residence in Birmingham until the issue of the steam-engine enterprise could be ascertained, and he went down to Glasgow to bring up his two children, whom he had left in charge of their relatives. Boulton had taken a house on Harper’s Hill, which was in readiness for the reception of the family on their arrival about the end of August, 1775. Regent’s-place, Harper’s Hill, was then the nearest house to Soho on that side of Birmingham. It was a double house, substantially built in brick, with stone facings, standing on the outskirts of the town, surrounded by fields and gardens. St. Paul’s, the nearest church, was not built until four years after Watt took up his abode there. But the house at Harper’s Hill is in the country no longer: it is now surrounded in all directions by dense masses of buildings, and is itself inhabited by working people.

The first engine made at Soho was one ordered by John Wilkinson to blow the bellows of his ironworks at Broseley. Great interest was, of course, felt in the success of this engine. Watt took great pains with the drawings; the workmen did their best to execute the several parts accurately, for it was understood that many orders depended upon whether it worked satisfactorily or not. Wilkinson’s iron-manufacturing neighbours, who were contemplating the erection of Newcomen engines, suspended their operations until they had an opportunity of seeing what Boulton and Watt’s engine could do; and all looked forward to its completion with the most eager interest. When all was ready at Soho, the materials were packed up and sent to Broseley, Watt accompanying them to superintend the erection. He had as yet no assistant to whom he could intrust such a piece of work, on which so much depended. The engine was erected and ready for use about the beginning of 1776. As it approached completion Watt became increasingly anxious to make a trial of its powers. But Boulton wrote to him not to hurry—not to let the engine make a stroke until every possible hinderance to its successful action had been removed; “and then,” said he, “in the name of God, fall to and do your best.” The result of the extreme care taken with the construction and erection of the engine was entirely satisfactory. It worked to the admiration of all who saw it, and the fame of Boulton and Watt became great in the midland counties.

While Watt was thus occupied, Boulton was pushing on the new buildings at Soho. He kept his partner fully advised of all that was going on. “The new forging-shop,” he wrote, “looks very formidable: the roof is nearly put on, and the hearths are both built.” Tools and machinery were being prepared, and all looked hopeful for the future. Orders were coming in for engines. One in hand for Bloomfield Colliery was well advanced. Many inquiries had come from Cornwall. Mr. Papps, of Truro, was anxious to introduce the engine in that county. Out of forty engines there, only eighteen were in work; so that there was a fine field for future operations. “Pray tell Mr. Wilkinson,” Boulton added, “to get a dozen cylinders cast and bored, from 12 to 50 inches diameter, and as many condensers of suitable sizes. The latter must be sent here, as we will keep them ready fitted up, and then an engine can be turned out of hand in two or three weeks. I have fixed my mind upon making from twelve to fifteen reciprocating and fifty rotative engines per annum. I assure you that of all the toys and trinkets which we manufacture at Soho, none shall take the place of fire-engines in respect of my attention.”[143]

Boulton was not, however, exclusively engrossed by engine affairs. Among other things he informed Watt that he had put his little boy Jamie to a good school, and that he was very much occupied, as usual, in entertaining visitors. “The Empress of Russia,” he wrote, “is now at my house, and a charming woman she is.” The Empress afterwards sent Boulton her portrait, and it was long one of the ornaments of Soho. Amidst his various occupations he contrived to find leisure for experiments on minerals, having received from a correspondent in Wales a large assortment of iron-ores to assay. He was also trying experiments on the model engine, the results of which were duly communicated to his partner.[144]

On Watt’s return to Soho, Boulton proceeded to London on financial affairs, as well as to look after engine orders. He there found reports in circulation among the engineering class that the new engine had proved a failure. The Society of Engineers in Holborn, of which Smeaton was the great luminary, had settled it that neither the tools nor the workmen existed that could manufacture so complex a machine with sufficient precision, and it was asserted that all the ingenuity and skill of Soho had been unable to conquer the defects of the piston. “So said Holmes, the clockmaker,” wrote Boulton,—Holmes being the intimate friend of Smeaton; “but no language will be sufficiently persuasive on that head except the good performance of the engines themselves.”[145] Boulton, therefore, urged the completion of the engine then in hand for Cooke and Company’s distillery at Stratford-le-Bow, near London. “Wilby,” [the managing partner,] said he, “seems very impatient, and so am I, both for the sake of reputation as well as to begin to turn the tide of money,”—the current of which had as yet been all outwards. Boulton went to see the York Buildings engine, which had been reconstructed by Smeaton, and was then reckoned one of the best on the Newcomen plan. The old man who tended it lauded the engine to the skies, and notwithstanding Boulton’s description of the new engines at work in Staffordshire, he would not believe that any engine in existence could excel his own.