Arrived at the bottom of the shaft with the lamp, the party directed their steps toward one of the foulest galleries in the pit, where the explosive gas was issuing through a blower in the roof of the mine with a loud hissing noise. By erecting some deal boarding round that part of the gallery into which the gas was escaping, the air was thus made more foul for the purpose of the experiment. After waiting about an hour, Moodie, whose practical experience of fire-damp in pits was greater than that of either Stephenson or Wood, was requested to go into the place which had thus been made foul; and, having done so, he returned, and told them that the smell of the air was such that if a lighted candle were now introduced an explosion must inevitably take place. He cautioned Stephenson as to the danger both to themselves and to the pit if the gas took fire; but Stephenson declared his confidence in the safety of his lamp, and, having lit the wick, he boldly proceeded with it toward the explosive air. The others, more timid and doubtful, hung back when they came within hearing of the blower; and, apprehensive of the danger, they retired into a safe place, out of sight of the lamp, which gradually disappeared with its bearer in the recesses of the mine. It was a critical moment, and the danger was such as would have tried the stoutest heart. Stephenson, advancing alone, with his yet untried lamp, in the depths of those underground workings, calmly venturing his life in the determination to discover a mode by which the lives of many might be saved, and death disarmed in these fatal caverns, presented an example of intrepid nerve and manly courage more noble even than that which, in the excitement of battle and the collective impetuosity of a charge, carries a man up to the cannon's mouth.
Advancing to the place of danger, and entering within the fouled air, his lighted lamp in hand, Stephenson held it firmly out, in the full current of the blower, and within a few inches of its mouth. Thus exposed, the flame of the lamp at first increased, then flickered, and then went out; but there was no explosion of the gas. Returning to his companions, who were still at a distance, he told them what had occurred. Having now acquired somewhat more confidence, they advanced with him to a point from which they could observe the experiment repeated, but still at a safe distance. They saw that when the lighted lamp was held within the explosive mixture, there was a great flame; the lamp was almost full of fire; and then it seemed to be smothered out. Again returning to his companions, he relighted the lamp, and repeated the experiment. This was done several times, with the same result. At length Wood and Moodie ventured to advance close to the fouled part of the pit; and, in making some of the later trials, Mr. Wood himself held up the lighted lamp to the blower.[44] Such was the result of the first experiments with the first practical Miner's Safety-lamp, and such was the daring resolution of its inventor in testing its qualities.
Before leaving the pit, Stephenson expressed his opinion that, by an alteration of the lamp which he contemplated, he could make it burn better. This was by a change in the slide through which the air was admitted into the lower part of the lamp, under the flame. After making some experiments on the air collected at the blower, by means of bladders which were mounted with tubes of various diameters, he satisfied himself that, when the tube was reduced to a certain diameter, the explosion would not pass through; and he fashioned his slide accordingly, reducing the diameter of the tube until he conceived it was quite safe. In about a fortnight the experiments were repeated in the pit, in a place purposely made foul as before. On this occasion a larger number of persons ventured to witness the experiments, which again proved successful. The lamp was not yet, however, so efficient as the inventor desired. It required, he observed, to be kept very steady when burning in the inflammable gas, otherwise it was liable to go out, in consequence, as he imagined, of the contact of the burnt air (as he then called it), or azotic gas, which lodged round the exterior of the flame. If the lamp was moved backward and forward, the azote came in contact with the flame and extinguished it. "It struck me," said he, "that if I put more tubes in, I should discharge the poisonous matter that hung round the flame by admitting the air to its exterior part."
Although he had then no access to scientific works, nor intercourse with scientific men, nor any thing that could assist him in his inquiries on the subject besides his own indefatigable spirit of inquiry, Stephenson contrived a rude apparatus, by means of which he proceeded to test the explosive properties of the gas and the velocity of current (for this was the direction of his inquiries) required to permit the explosion to pass through tubes of different diameters. In making these experiments in his cottage at the West Moor, Nicholas Wood and George's son Robert usually acted as his assistants, and sometimes the gentlemen of the neighborhood—among others, William Brandling and Matthew Bell, who were interested in coal-mining—attended as spectators. One who was present on such an occasion remembers that, when an experiment was about to be performed, and all was ready, George called to Mr. Wood, who worked the stop-cocks of the gasometer, "Wise on [turn on] the hydrōgen, Nichol!"
These experiments were not performed without risk, for on one occasion the experimenting party had nearly blown off the roof of the cottage. One of these "blows up" was described by Stephenson himself before the Committee on Accidents in Coal Mines in 1835:
"I made several experiments," said he, "as to the velocity required in tubes of different diameters, to prevent explosion from fire-damp. We made the mixture in all proportions of light carbureted hydrogen with atmospheric air in the receiver, and we found by the experiments that when a current of the most explosive mixture that we could make was forced up a tube four tenths of an inch in diameter, the necessary current was nine inches in a second to prevent its coming down that tube. These experiments were repeated several times. We had two or three blows up in making the experiments, by the flame getting down into the receiver, though we had a piece of very fine wire-gauze put at the bottom of the pipe, between the receiver and the pipe through which we were forcing the current. In one of these experiments I was watching the flame in the tube, my son was taking the vibrations of the pendulum of the clock, and Mr. Wood was attending to give me the column of water as I called for it, to keep the current up to a certain point. As I saw the flame descending in the tube I called for more water, and Wood unfortunately turned the cock the wrong way; the current ceased, the flame went down the tube, and all our implements were blown to pieces, which at the time we were not very well able to replace."
The explosion of this glass receiver, which had been borrowed from the stores of the Philosophical Society at Newcastle for the purpose of making the experiments, caused the greatest possible dismay among the party, and they dreaded to inform Mr. Turner, the secretary,[45] of the calamity which had occurred. Fortunately, none of the experimenters were injured by the accident.
Stephenson followed up these experiments by others of a similar kind, with the view of ascertaining whether ordinary flame would pass through tubes of a small diameter, and with this object he filed off the barrels of several small keys. Placing these together, he held them perpendicularly over a strong flame, and ascertained that it did not pass upward. This was a farther proof to him of the soundness of the principle on which he had been proceeding.
In order to correct the defect of his first lamp, he accordingly proceeded to alter it so as to admit the air to the flame by several tubes of reduced diameter instead of by a single tube. He inferred that a sufficient quantity of air would thus be introduced into the lamp for the purposes of combustion, while the smallness of the apertures would still prevent the explosion passing downward, at the same time that the "burnt air" (the cause, in his opinion, of the lamp going out) would be more effectually dislodged. The requisite alterations were made in the lamp by Mr. Matthews, a tinman in Newcastle, and it was so altered that the air was admitted by three small tubes inserted in the bottom, the openings of which were placed on the outside of the burner, instead of having (as in the original lamp) the one tube opening directly under the flame.
This second or altered lamp was tried in the Killingworth Pit on the 4th of November, and was found to burn better than the first lamp, and to be perfectly safe. But, as it did not yet come up entirely to the inventor's expectations, he proceeded to contrive a third lamp, in which he proposed to surround the oil vessel with a number of capillary tubes. Then it struck him that if he cut off the middle of the tubes, or made holes in metal plates, placed at a distance from each other equal to the length of the tubes, the air would get in better, and the effect in preventing the communication of explosion would be the same.