The finished peats from Challeton's works, as well as those made by the same method near Neuchatel, Switzerland, by the Messrs. Roy, were of excellent quality, and in the opinion of the Commission from Holstein, the method is admirably adapted for the purification and concentration of the heavy kinds of peat.
In Holstein, a French company constructed, and in 1857 worked successfully a portable machine for preparing peat on this plan, but were shortly restrained by legal proceedings. Of their later operations we have no information.
No data are at hand regarding the cost of producing fuel by Challeton's machinery. It is believed, however, that his own works were unremunerative, and several manufactories on his pattern, erected in Germany, have likewise proved unprofitable. The principle is, however, a good one, though his machinery is only applicable to earthy or pitchy, and not to very fibrous peat. It has been elsewhere applied with satisfactory results.
Simplified machinery for applying Challeton's method is in operation at Langenberg, near Stettin, in Prussia.[23] The moss-meadows along the river Oder, near which Langenberg is situated, are but a foot or so higher at the surface than the medium level of this river, and are subject to frequent and sudden inundations, so that draining and partial drying of the peat are out of the question. The character of the peat is unadapted to cutting by hand, since portions of it are pitchy and crumble too easily to form good sods; and others, usually the lower layers, at a depth of seven feet or more, are made up to a considerable extent of quite firm reeds and flags, having the consistence of half decayed straw. The earthy peat is manufactured after Challeton's method. It is raised with a steam dredger of 20 horse power, and emptied into flat boats, seven in number, which are drawn to the works by an endless rope operated by horse power. The works themselves are situated on a small sand hill in the middle of the moor, and communicate by canal with the dredger and with the drying ground. A chain of buckets, working in a frame 45 feet long, attached by a horizontal hinge to the top of the machine house, reaches over the dock where the boats haul up, into the rear end of the latter; and, as the buckets begin to raise the peat, the boat itself is moved under the frame towards the house, until, with a man's assistance, its entire load is taken up. The contents of one boat are six square yards, with a depth of one foot, and a boat is emptied in 20 minutes time. Forty to forty-four boatloads are thus passed into the pulverizing machine daily, by two chains of buckets.
The peat-mud falls from the buckets into a large wooden trough, which branches into two channels, conducting to two large tubs standing side by side. These tubs are 10 feet in diameter and 2 feet deep, and are made of 2-inch plank. Within each tub is placed concentrically a cylindrical sieve, or colander, 8 feet in diameter and 2 feet high, made of 3/8 round iron, and it is within this that the peat is emptied. The peat is stirred and forced through the meshes of the sieve by four arms of a shaft that revolves 20 times per minute, the arms carrying at their extremities stiff vertical brooms, which rub the inside of the sieve.
In these four tubs the peat is pulverized under addition of water; the fine parts pass the sieves, while the latter retain the coarse fibres, roots, etc. The peat-mud flows from the tubs into mills, made like a flour mill, but the "stones" constructed of hard wood. The "stones" have a diameter of 8 feet 6 inches; the lower is 8 inches; the upper 21 inches thick. The pressure of the upper "stone" is regulated by adjusting the level of the discharging channel, so that the "stone" may be more or less buoyed, or even fully floated by the water with which it is surrounded.
The peat-substance, which is thus finely ground, gathers from the four mills into a common reservoir whence it is lifted by a centrifugal pump into a trough, which distributes it over the drying ground.
The drying ground consists of the surface formed by grading the sand hill, on which the works are built, and includes about 30 English acres. This is divided into small plots, each of which is enclosed on three sides with a wall of earth, and on the fourth side by boards set on edge. Each plot is surrounded by a ditch to carry off water, and by means of portable troughs, the peat is let on from the main channel. The peat-slime is run into these beds to the depth of 20 to 22 inches, an acre being covered daily. After 4 to 8 days, according to the weather, the peat has lost so much water, which, rapidly soaks off through the sand, that its surface begins to crack. It is then thoroughly trodden by men, shod with boards 5 inches by 10 inches, and after 6 to 8 days more, it is cut with sharp spades into sods. The peats are dried in the usual manner.
The works at Langenberg yielded, in 1863, as the result of the operations of 60 days of 12 hours each, 125,000 cwt. of marketable peat. It is chiefly employed for metallurgical purposes, and sells at 3-1/3 Silver-groschen, or nearly 8 cents per cwt. The specific gravity of the peat ranges from 0.73 to 0.90.
Roberts' Process.