From this primitive type of furnace, others have been evolved. These usually take the form of more or less shallow trucks, the majority of which are similar in principle to the fire on the ground, except that the container can be withdrawn from the house for the purpose of removing the ash. Sometimes they are even more objectionable than the ground fire, inasmuch as, being raised above the ground level, an under-draught through fire-bars is caused, and consumption of fuel is so much the more rapid.
Pits.—It is clear that large fires are not desirable, and that combustion should be slow, provided that the necessary temperature can be maintained. The lines along which the development of furnaces needed to extend are therefore plain. The simplest device adopted was the digging of pits in the ground. Sometimes these pits received the addition of an iron truncated cone which was movable. Naturally the combustion was slow, but sufficient heat was obtained if the pits were large enough or in sufficient number. An objection was that the ash had to be cleared in situ, and in the process the earthen pits gradually increased in size. In all cases it was necessary to suspend an iron baffle-plate above the furnaces to distribute smoke and arrest any sparks.
“Pot” Furnaces.—The next development was the employment of “pot-furnaces.” These consist of iron drums, sometimes merely resting on the ground, and sometimes mounted on trucks for easy withdrawal. These drums radiate sufficient heat if present in sufficient numbers, and the fuel consumption is low. They are usually manipulated by starting a fire in the bottom and packing in logs cut to the necessary length. Some have no lids, while others are fitted with perforated caps.
It was considered necessary in some instances to punch a few small holes near the base of the drum in order to ensure a very slight upward draught. In a few cases this perforation has been exaggerated to the form of a hinged door. Unless this can be closed with ease, and is closed according to instructions, part of the object of this type of furnace is defeated; fuel consumption is rapid, and the temperature is too high. In the original form “pot-furnaces” have been found to be effective on many estates, and are still employed with satisfaction.
Iron Stoves.—Working on exactly the same principle, on some estates one finds small iron stoves in use. Sometimes broad pipes are attached for the better distribution of the smoke; if this is the case it should be noted that the pipes should have a slight downward slope, and that the “bend” at the end should be turned downwards. In this way condensed moisture and creosotic matter falls to the ground, and does not lodge in the pipe. The life of the conduit is thus prolonged. Usually such stoves are in use where the “head-room” of a smoking chamber is insufficient for other types, or where the nature of the site does not permit of sunken furnaces being installed. They are of value likewise on occasions where the fuel supply is limited to a rich timber such as mangrove-logs (“bakau”), when it is necessary to ensure a low combustion with low cost of fuel.
Horizontal Drum-Furnaces.—To overcome difficulties inherent to drums or “pot-furnaces,” the next development was that in which the drum was made to assume a horizontal position, and adapted ingeniously to a simple system of working from the outside of the building. Reference to the drawings given will explain how this is effected. In the first illustration (No. 2) it will be noted that the drum is supported upon brick pillars, with one end projecting through the wall of the building. At the other end a short chimney is mounted, having within it a “damper” which is adjustable from the outside. Over this chimney is suspended a simple baffle-plate, made from a Chinese iron cooking-pan. The outer end of the drum is furnished with a hinged and latched door, in which a small air-regulator is accommodated.
In the second set of drawings (No. 1) the drum is increased in size and fitted in a special manner for incorporation with a distinct type of building. Such a scheme was first put into effect by Mr. R. C. Sherar, the manager of Third Mile Estate, Seremban, F.M.S., and for ease of reference the house and furnace will hereafter be mentioned when necessary as the “Third Mile” type.