1. The fuel must be carefully selected by experience.
2. The sheets must not be thick. No sheets should be thicker than 1⁄8 inch measured in average section across the ribs.
3. The temperature must not be too high. An average working temperature of 120° to 125° F. should be ample.
4. If the sheets are fairly thick, a low average temperature should be avoided. No lower average than 110° F. should be allowed.
Dull, Black Surface.—This is the opposite of the previous case, and generally is accompanied by a fairly heavy darkening of the surface due to “oxidation” effects. The fuel used is too “dead,” and needs the addition of some substance containing a fair amount of creosotic matter. The appearance of the rubber does not justify the assumption that it has been over-smoked. As a matter of fact, this type of rubber often becomes affected by mildew fairly rapidly, thus showing that the smoking has been inefficient.
It may happen that an estate is in the habit of using a fuel which gives even to a thin sheet a heavy glaze in a comparatively brief period. The general custom is to soak such sheets in cold water, and then to scrub the surfaces, sometimes using soap, in order to cleanse the rubber and free it from the glaze. This operation may be done too well, in which case the rubber will have a dull appearance, and may be rather more liable to develop surface mildew after a time.
Moist Glaze, Greasiness of Surface.—This describes the condition of sheet rubber when taken from the smoke-house. Sometimes the greasiness does not develop until the rubber has been out of the smoke-house for a day or two.
As far as experience shows at present it may be due to two causes:
(a) The use of an excess of sodium bisulphite or sodium sulphite. The use of sodium bisulphite is not recommended generally for sheet-making. It may cause the rubber to be too pale in colour, and the abuse of it may delay the drying unduly. In the latter case, a trace of the salt may remain within the rubber or upon the surface. If so, as the substance remaining is fairly hygroscopic, it will take up moisture from the atmosphere and may cause the surface of the sheets to have a moist and shiny appearance. The moist surface deposit comes away upon the hand when the sheets are touched, and is difficult to remove entirely. On some estates a very small quantity of the bisulphite is employed, as it is found to be of service in the prevention of bubbles, but in unskilled hands the method is open to abuse, and is, therefore, not recommended for general use.
A large number of estates now use sodium sulphite in very small quantities as an anti-coagulant and a preservative for latex in the field. The abuse of this very useful substance carries its own penalty. The substance is hygroscopic; and if an excess is present the drying period will be protracted, and the sheets will have a very moist surface film.