Joints and imperfections in the forms are reproduced on the concrete surfaces. Patches of honeycomb and rough places are left where the mortar has run out of the forms or where the concrete has not been properly placed. Such imperfections do not necessarily affect the strength of the concrete, but they do detract from the appearance (see [Fig. 14]). Too of ten the finishing of the concrete work in even the more important farm buildings is neglected. With little extra trouble exposed surfaces can be given a finish which will add to the attractiveness and hence the value of the completed work. Rubbing off the form marks and pointing up depressions or holes greatly improves the appearance of the work. The rubbing may be done with a wooden float or hard-burned brick, using a little sand and water as an abrasive and a 1:2 mortar for pointing up. The surface can be worked best if the forms are removed within 24 hours or before the concrete has set too hard. After the concrete has hardened it may be necessary to use a carborundum block for rubbing.
A pleasing finish can be secured by scrubbing the surface with a stiff fiber or wire brush, using plenty of water to wash off the loosened particles. The work must be done while the surface is workable for if the concrete is too green or soft the aggregate will break out and if too hard the work can not be done effectively.
Artistic effects can be secured by picking or tooling the surface with a bush hammer, toothed chisel, or pick. For such treatment the concrete should be two or three weeks old to prevent breaking out the aggregate. Other finishes may be obtained by etching with acid to expose selected colored aggregates and by the application of stucco. The limitations of the bulletin do not permit of a discussion of these more elaborate treatments.
[CONCRETE EXPOSED TO FIRE.]
Concrete is practically fireproof in that it can not be consumed by fire, but unless properly made and of the right materials it will disintegrate, at least on the surface.
To resist fire concrete should be mixed fairly rich, say, 1:11/2:3, or 1:2:4 and special care should be taken to grade the sand and gravel to secure a dense mixture.
The aggregates should be selected with a view to their fire-resisting properties. The sand should be siliceous and the larger aggregate should not disintegrate when heated; hence, marble, granite, limestone, materials containing quartz, and some gravels are unsuitable. Cinders are specially valuable, due to their non-conductivity, but can not be used where strength is required. Trap rock will resist destruction by heat and produce a strong concrete. Blast furnace slag is very good for this purpose.
Fireplaces and chimneys of dwellings[2] may be constructed of ordinary concrete but the back, jambs, and inner hearth, which are directly exposed to the heat of the fire, should be made of specially prepared concrete as described above or should be lined with firebrick, although concrete made with broken hard-burned brick or terra cotta has been used successfully. If suitable large-sized aggregate is not available a mixture of one part cement and three parts sand may be used.
[2] See Farmers' Bulletin No. 1230, Chimneys and Fireplaces, U. S. Department of Agriculture.