After the outwales are secured in place, the bark is fastened to the assembled gunwales with group lashings. In the Malecite canoe being built, these are independent, each grouping consisting of eight to ten complete turns of the root strand. The intervals between, roughly 2 inches, are usually spaced by means of a special measuring-stick to insure evenness. Before the lashing is actually begun, however, the excess bark standing above the gunwales is cut away. The bark either is trimmed flush with the top of the gunwale, or enough is left for a flap that will fully cover the top of the inner gunwale, to be turned down under the lashing. The latter method, the stronger, was used by many builders. In making the turns in the group lashings, two or three turns may be taken through a single hole in the bark; the Malecites did this to avoid having the holes too close together. The result is that the group when seen from outboard appears as a W-form, with only two or three holes in the bark for an entire group. Care is taken to lay up the turns over the gunwales neatly, turn against turn without open spacing or overlaps and crossings.
When this is completed, the ends of the thwarts can be lashed, the strand passing through the holes in the shoulders, around the two gunwale members, and through one or two holes in the bark cover. The groupings for the bark cover are spaced so that these lashings do not overlap them, and thus the lashings serve a dual purpose.
Next, the gores are usually sewn and the ends of the side panels closed. To do this, the temporary side battens outside the bark are removed. Since this is a Malecite canoe, the gores are sewn edge-to-edge with an over-and-over stitch, the strand crossing the seam square outside and diagonally inside. When these seams and those remaining in the upper panels are sewn, the rather stiff bark holds the shape formed on the building bed to a remarkable degree.
The canoe can now be raised from the building bed. To set it up at a most convenient working height, the weights are first removed from the gunwales and the remaining stakes are pulled up. The canoe is then lifted from its bed and turned upside down over a couple of logs, or crude horses. Traditionally, logs or sapling were rested across two pairs of boulders or the logs were tied between two pairs of trees at convenient distances apart. More recently, horses, formed by sticking four legs into auger holes drilled in the bottom of a 4-foot length of timber, were used. After the canoe is on its supports the ends are ready to be closed in.
The stem-pieces customarily used by the Malecite builder are formed from two clear white cedar billets a full 36 inches long and in the rough nearly 1½ inches square. The billets are first shaped so that the outboard face of each stem-piece is about ¾ inch wide, making it a truncated triangle in cross-section. Then, along lines parallel to the base of the truncated triangle, it is split into six laminations which are carried to within 6 or 7 inches of the end selected to be the heel of the stem-piece. Just clear of the laminations a notch is cut into the top side of the heel, to hold the headboard, as will be seen. The piece is then treated with boiling water until the laminations are flexible, and the curve of the stem-piece can be formed and either pegged out or tied with cords until it dries in the desired shape. When dry the laminations are tightly wrapped with basswood bark cord, leaving the form of the stem-piece a quarter arc of a circle, with short tangents at each end, as shown in the illustration (p. [35]).
Figure 42
Fifth Stage of Canoe Construction: canoe is removed from building bed and set on horse in order to shape ends and complete sewing. Bark cover has dried out in a flat-bottomed and wall-sided form. (Sketch by Adney.)
Next, the ends of the outwales are cut to a length determined by the quality of the bark already in place; if the bark in one end is not very good, it may be cut away somewhat and the canoe made shorter by this amount at both ends in finishing. After the ends of the outwales have been cut, both are notched on the inside at the extreme ends to take the head of the stem-piece. The outwales may or may not project ¼ or ½ inch beyond the stem and the stem head may project ½ or 1 inch above the top of the outwales of the canoe; these matters, at the builder's option, decide the length of the notch and the fitting of the stem-pieces.
The stem-piece is now placed between the folded bark end of the canoe with the heel resting for a small distance along its length on the bark bottom; the head must come to the right height above the outwales, as noted. While one worker holds the stem-piece in place, another trims away the excess bark at the end to the profile of the outboard face of the stem-piece. Thus the profile of each end is cut and the rake of the ends is established. The bark is next lashed to the stem-piece. In this canoe it is done with a spiral over-and-over stitch, a batten made of a large split root being placed over the edges of the bark, as the lashing proceeds, to form a stem band. The turns pass alternately from outboard around the inboard face of the stem-piece and through it; the awl inserted in the laminations from one side opens them enough to allow the strand to be forced through. Care is taken to pull up the strand very hard each time. As the outwale is approached, the bark is cut away at the notching in each so that the outwales can be brought snugly against the sides of the stem-piece. Here the strand is brought up one or two times over the outwales, abaft the stem head, before the bitter end is tucked, thus locking the outwales to the stem-piece and the bark. Then a lashing is placed around the outwales just inboard of the stem-piece, passing through a hole in the flap of the end deck-piece of bark and through the side bark. This lashing holds the outboard end of the deck piece flap. At the inboard end of the flap, another lashing is required, but the pinched-in outwales require additional securing outboard of this point; hence a lashing is passed just inboard of the middle of the flap, a little outboard of the ends of the inwales, and about six inches inboard from this lashing another is passed through the side bark and around the gunwale and outwale on each side. These three lashings hold the outwales snug to the ends of the gunwales and against the projecting bark ends in the pinched-in form of projecting outwales.