Furnaces and apparatus for the production of rapid currents of heated air may be erected to prepare any quantity of timber or articles of wood at one time, but care should be taken that whatever the size of the outlet may be from the series of pipes or vessels by which the heat is generated, an outlet of at least equal dimensions is left for the free exit of the air and the vapours thrown off. It should also be observed, in constructing the open space in the floor or upright walls for the stream of heated air to pass towards the timber, that the superficial area of the whole of them combined does not exceed the dimensions of the principal outlet of the pipes at the extremity of the furnace, so that a free current of heated air may be allowed to pass uniformly throughout the chambers containing the wood to be prepared. The temperature proper to be given to the air, and velocity to the current in each case, will depend on the size, density, and maturity of the wood to be acted upon. The inventors found by their experiments that wood generally may be advantageously subjected to currents of air raised to a temperature of 400° Fahr., when the currents are impelled at the rate of 100 feet per second. But when the wood is in a green state, it is better to commence at a lower temperature, say from 150° to 200°, and gradually raise it to the high degree before stated, as the desiccation proceeds, an object which may, in some cases, be facilitated by carrying a cold-air drain from the fanner or other propelling apparatus, and attaching a damper to it, so that any quantity of cold air required to reduce the temperature of the hot current may, from time to time, be admitted. When, again, the wood is in the log or unconverted state, it should be bored or augured out in the centre, and the current of hot air caused to traverse it as well interiorly as exteriorly, whereby much time will be saved in the process of desiccation, and a more uniform result obtained.
Woods treated in this manner, and with the above modifications when requisite, part rapidly with their natural sap and any other aqueous matter which they may contain, and the fibres are brought closer together.
With respect to the time required to season the wood upon this plan, much must depend upon the original state of dryness it may be in, as well as the quality and temperature of the heated air forced into contact with it. It may suffice to remark that the wood may safely remain thus exposed till any escape of moisture ceases to be perceptible. This may be readily known, either by applying a mirror or any polished surface to the outlet, or by calculating the quantity of moisture removed from the wood, which will be found to range between ¼ and ⅟12th of its whole weight. For the purpose of ascertaining more correctly the amount of moisture removed from time to time, when the wood is placed in seasoning chambers as already described, an opening should be constructed in the chamber, in any convenient position, through which a specimen of the wood may be withdrawn and weighed.
Between 1848 and 1853, Mr. Bethell, who had paid much attention to the subject, obtained several patents, both in England and France, for stoves for drying wood. In his English patent of 1848, and the subsequent French one of 1853, we find a description of a peculiar kind of stove, on the following plan:
It consisted of a rectangular chamber formed of three walls and vaulted over, the whole in brickwork, with a certain thickness of slag in the centre, to prevent loss of heat. One extremity of the chamber was open to admit of the introduction of the wood by means of a truck running upon longitudinal iron rails. The opening was closed with a double door when the chamber was full. On the exterior of the opposite end of the chamber was a furnace to burn coal, coke, wood, or tar, according as it was desired to dry the wood simply, or, in the words of the inventor, to smoke it, i. e., to impregnate it with the antiseptic gaseous matters evolved in the imperfect combustion of certain tarry substances. The heated air or smoke entered through a flue running along the floor and branching at the end, and it escaped, or was pumped out, at the top of the vaults. Bethell considered that the interior of the chamber should be kept at a temperature of 110° Fahr., and that the duration of the process should be regulated by the condition of the wood. His experiments showed that this time varied from eight to twelve hours, the rapidity being attained at the cost of a relatively large expenditure of fuel. In point of fact, the draught was too great to permit of the utilization of the full amount of heat contained in the gaseous matter, which escaped at a temperature very little below that at which it entered. The heat produced by the fuel was badly utilized, and it is open to question whether, under any circumstances, large pieces of wood, such as sleepers, could be dried in so short a time as eight or twelve hours. The drying could only be effected by the use of a very high degree of temperature, tending to split the wood and weaken its strength. This view was confirmed by the results obtained in a long series of experiments made, in 1852-3, by an English manufacturing company, known as the Desiccating Company. A low temperature, and long continuance of the drying process, appear to be the conditions essential to the success of artificial desiccation, particularly with wood intended for cabinet-making, turning, joinery, ornamental work, &c., in which it is desirable, as far as possible, to prevent splitting, warping, and other changes of structure in the material. These results, it would seem, were not secured by the arrangements above described.
Some years since, a stove was constructed for Messrs. S. and J. Holme, very extensive builders at Liverpool, for the purpose of drying timber for floors, and other fittings of houses, &c., by the application of Messrs. Price and Manby’s patent warming apparatus; the want of seasoned timber, with the great number of men they employed, being a serious inconvenience and loss. In their large undertakings Messrs. Holme found a difficulty in keeping a stock of dry timber. The dimensions of the stove in which the timber was to be dried was 43 feet long, 11 feet wide, and 17 feet 6 inches high, and the cost of the apparatus was about 150l. It was calculated to hold about 30,000 superficial feet of 1-inch boards, which, upon the steam-pipe system, occupied full three weeks in drying. This apparatus of Messrs. Price and Manby, with rather less fuel, was considered to thoroughly dry each stove-full in ten days, thus saving a consumption of ten days’ fuel, independent of the advantages of expediting business. The average temperature was 104°, and as the continuous stream of pure air passing between the metallic plates was divested of its moisture, it carried off the dampness of the timber in an imperceptible manner. An experiment was tried, by having a flooring batten, 7 inches by 1¼ inch, cut from a piece of timber which had been floated, and was as full of water as it could be, placed in the stove; and when the temperature was 102°, it remained there five days, and when sawn down into ⅝ inch thick, and planed, it was found to be perfectly dry throughout. The heat was so gentle, and the evaporation so equal, that the timber was never rent, as when exposed to the air and a hot sun: in short, Messrs. Holme considered it one of the most perfect timber stoves that had been made.
It may be remarked with respect to desiccation, that the timber to be artificially dried is generally exposed to a great heat for a short time, rather than to a moderate heat for a lengthened one; and the air, saturated with the vapour thus produced, is generally very imperfectly removed. Wood so treated is almost sure to split, from the unequal contraction to which it is exposed; and the pores are also very liable to reopen on the wood being withdrawn from the stove, because there is no gradual and permanent change in their mechanical structure. It is only within the last few years past that the artificial desiccation of wood, before its impregnation with an antiseptic preparation in closed vessels, has been frequently adopted in practice.
We cannot give a better termination to the few remarks we have made about “steaming and boiling timber,” than by quoting the opinion of the late Sir Charles Barry, R.A., architect to the new Houses of Parliament, which we propose doing in the following manner:
“York Road, Lambeth, Nov. 30, 1844.
Sir,