The American Railway: Its Construction, Development, Management, and Appliances

by Thomas Curtis Clarke

Except under special circumstances of location or length of span, the truss bridge is a more economical and suitable structure for railway traffic than a suspension bridge.

The advance from the wood truss to the modern steel structure has been through a number of stages. Excellent bridges were built in combinations of wood and iron, and are still advocated where wood is inexpensive. Then came the use of cast iron for those portions of the truss subject only to compressive strains, wrought iron being used for all members liable to tension. Many bridges of notable spans were built in this way and are still in use. The form of this combination truss varied with the designs of different engineers, and the spans extended to over three hundred feet. The forms bore the names of the designers, and the Fink, the Bollman, the Pratt, the Whipple, the Post, the Warren, and others had each their advocates. The substitution of wrought for cast iron followed, and until quite recently trusses built entirely of wrought iron have been used for all structures of great span. The latest step has been made in the use of steel, at first for special members of a truss and latterly for the whole structure. The art of railway bridge building has thus, in a comparatively few years, passed through its age of wood, and then of iron, and now rests in the application of steel in all its parts.

Two distinct ways of connecting the different parts of a structure are in common use, riveting and pin connections.

In riveted connections the various parts of the bridge are fastened at all junctions by overlapping the plates of iron or steel and inserting rivets into holes punched through all the plates to be connected. The rivets are so spaced as to insure the best result as to strength. The pieces of metal are brought together, either in the shop or at the structure during erection, and the rivets, which are round pieces of metal with a head formed on one end, are heated and inserted from one side, being made long enough to project sufficiently to give the proper amount of metal for forming the other head. This is done while the rivet is still hot, either by hammering or by the application of a riveting machine, operated by steam or hydraulic pressure. Ingenious portable machines are now manufactured which are hung from the structure during erection and connected by flexible hose with the steam power, by the use of which the rivet heads can be formed in place with great celerity. The connections of plates by rivets of proper dimensions and properly spaced give great strength and stiffness to such joints.

In pin connections the members of a structure are assembled at points of junction and a large iron or steel pin inserted in a pin-hole running through all the members. This pin is made of such diameter as to withstand and properly transmit all the strains brought upon it. Joints made with such pin connections have flexibility, and the strains and stresses can be calculated with great precision. Eye-bars are forged pieces of iron or steel, generally flat, and enlarged at the ends so as to give a proper amount of metal around the pin-hole or eye, formed in those ends.

Structures connected by pins at their principal junctions have, of course, many parts in which riveting must be used.

The elements which are distinctively American in our railway bridges are the concentration of material in few members and the use of eye-bars and pin connections in place of riveted connections. The riveted methods are, however, largely used in connection with the American forms of truss construction.

Truss Bridge of the Northern Pacific Railway over the Missouri River at Bismarck, Dak.—Testing the central span.

An excellent example of an American railway truss bridge is shown on the opposite page. This structure spans the Missouri River at its crossing by the Northern Pacific Railroad. It has three through spans of 400 feet each and two deck spans of 113 feet each. The bottom chords of the long spans are 50 feet above high water, which at this place is 1,636 feet above the level of the sea. The foundations of the masonry piers were pneumatic caissons. The trusses of the through spans, 400 feet long, are 50 feet deep and 22 feet between centres. They are divided into 16 panels of 25 feet each. The truss is of the double system Whipple type, with inclined end posts. The bridge is proportioned to carry a train weighing 2,000 pounds per lineal foot, preceded by two locomotives weighing 150,000 pounds in a length of 50 feet. The pins connecting the members of the main truss are 5 inches in diameter.