The task is not as simple with dismembering but it, too, starts at the ridge pole and gradually works to the foundation. While one crew is clearing away the roofing, another is taking off the exterior siding. If this happens to be the original wide clapboards, great care is exercised so they may be used again. This may or may not be true of the boarding underneath. Even old builders were wont to use second-hand lumber where it wouldn't show. On the other hand, where the exterior is shingled the side walls underneath are often of wide soft wood plank which take the place of both weather boarding and supporting studs. They are, of course, numbered and removed to be used again. Shingles, whether roof or side wall, cannot be saved as they are invariably too weatherbeaten. Lath and plaster are likewise destroyed in the dismembering but they are small loss as they are usually in bad order.
If the studding is in good condition, it is used again but if it is badly warped or of oak, it is left behind. Century-old oak is as hard as concrete and must actually be drilled for nails. When the studding is taken out, all window frames and doorways are removed and stored.
Now comes removal of stairways, feather-board partitioning, flooring and paneling in the order mentioned. Offhand one would schedule the latter as one of the first things to be taken out but the building ways of the old workmen dictate otherwise. As a means of stopping drafts, they put all paneling in from joist to joist, that is, from below the upper surface of the flooring to above the lower surface of the ceiling. After floors and ceilings are out, it is a simple matter to loosen all paneling and remove it in large units. Wherever possible whole room-ends go intact. The stairway is also taken out as a unit, especially the more elaborate one in the front hall. Prying loose the old wide flooring is a difficult operation. The original hand-wrought nails have rusted fast and if too much leverage is used, the boards split. Men used to such work salvage the old flooring with little damage, however.
At the same time that the paneling makes its exit, the large hearthstones are pried from position and moved to a waiting truck. All that now remain are the chimney and timber frame. By this time each joint of the latter has been numbered and given its color code. With a simple derrick and ropes and pulleys, dismembering the frame commences. The pins that make the joints tight are removed by driving or boring. Roof rafters and purlins come first; then the yard arms that brace plate and summer beams, followed by these timbers themselves. Second floor joists come after them, followed by the corner posts. Each must be removed with caution and ingenuity. There must be no sawing apart or proper re-erection will be impossible. Since first floor rafters and sills are usually badly decayed, the general practice is to use new material. So the old ones are left behind.
While this is in progress, two men pry lintels, cheeks, and other large stones from the fireplaces, as well as stones at the openings of brick ovens. As many old bricks from the chimney are salvaged as possible. Large stone door steps are also removed but generally no attempt is made to take along the dressed stone of the foundations. The cost of hauling to the new site is out of proportion to the advantage gained. Native stones uncovered in digging the new cellar are made reasonably square and used instead. Old houses antedating 1800 are not usually over twelve or sixteen inches above the level of the ground and so little new stone is needed.
The chimney of the reconstructed house must outwardly resemble the original. Where it comes through the roof it is of ample proportions and built of old brick, but except for old fireplaces and ovens, it is otherwise modern. With flue tile, cement, mortar and hard brick, safety of construction is accomplished in much less space. What is saved frequently becomes closets or the well for plumbing pipes.
Finding space for baths is a nice game of ingenuity. Perhaps there is a small bedroom that can be divided and provide baths for two main bedrooms. Again, shifting a partition a few feet may do it. In one old house, once a tavern, the dance hall on the second floor was reduced nearly ten feet and the space became a combination bath and dressing room. Thus, the rural ball room was translated into a large master bedroom with all present-day appurtenances. In another house a storage space six by eight feet became an excellent bath by having a window cut in the exterior wall.
In the all-important question of kitchen and servants' quarters be modern from start to finish. The old farmhouse kitchen was both living room and workroom. It was large and cheerful. Accordingly the reconstructed house continues it as a living room. The new kitchen can best be located in an extension either original or new but designed to be in keeping. Here the noises and odors of cooking will not permeate the main structure and with mouse-proof new partitions, kitchen, pantry, and servants' quarters can be arranged so they will be logical and convenient. Wherever possible the garage ought to be a part of the service wing for ease of access and heating in winter.
Because of the individuality of old houses, returning doors and windows to the original location is not entirely mandatory. One here and there can be moved a little without destroying resemblance to the original. With the plans for re-erection complete, everything is ready for a second raising of the frame. New sills cut to the same dimensions as the old are put in place. Then corner posts, summer and plate beams, and other principal timbers are hoisted to their proper places. By virtue of numbering and marking with colors—red for the ground floor, blue for the second, and black for the attic is one reconstructor's code—each mortice and tenon joint is put back just as it was originally and the whole frame made plumb. Now hardwood pins driven home at its joints make the skeleton firm and solid. Then comes the new roof of whatever type of shingles selected. Along with it starts the work of enclosing the side walls. These steps, of course, apply to a structure taken apart piecemeal. With a "flaked" house, roofs and walls are returned to position as panels. Making saw-cut cracks tight is the only remaining step.
If possible, the old studding and weather boarding are used, although, as neither will show, new material can be substituted if desired. Similarly a rough flooring of cheap lumber is laid as a foundation for the old. Such features as the main stairway and paneling, cleaned and repaired, are now brought in through large openings in the side walls and put in place before enclosing the frame is completed.