1. Hand Batching.
2. Machine Batching.
In the former process, which is not largely practised, the pieces of jute are neatly doubled, while imparting a slight twist, to facilitate subsequent handling, and laid in layers in large carts which can be wheeled from place to place; if this method is not convenient, the pieces are doubled similarly and deposited in large stalls such as those illustrated in Fig. 10.
On the completion of each layer, or sometimes two layers, the necessary measured amount of oil is evenly sprayed by hand over the pieces from cans provided with suitable perforated outlets--usually long tubes. After the oil has been added, water, from a similar sprayer attached by tubing to a water tap, is added until the attendant has applied what he or she considers is the proper quantity. The ratio between a measured amount of oil and an unmeasured amount of water is thus somewhat varied, and for this reason the above method is not to be commended. A conscientious worker can, however, with judgment, introduce satisfactory proportions which are, of course, supplied by the person in charge. In Fig. 10, the tank on the right is where the oil is stored, while the oil can, and the spray-pipe and tube for water, are shown near the second post or partition on the right.
FIG. 10 HAND-BATCHING DEPARTMENT
WITH UNPREPARED AND PREPARED FIBRE
The first stall--that next to the oil tank--in Fig. 10 is filled with the prepared pieces, and the contents are allowed to remain there for some time, say 24 hours, in order that the material may be more or less uniformly lubricated or conditioned. At the end of this time, the pieces are ready to be conveyed to and fed into the softening machines where the fibres undergo a further process of bending and crushing.
All softening machines for jute, or softeners as they are often called, are similar in construction, but the number of pairs of rollers varies according to circumstances and to the opinions of managers. Thus, the softener illustrated in Fig. 11, which, in the form shown, is intended to treat jute from the above-mentioned stalls, is made with 47, 55, 63 or 71 pairs of rollers or any other number which, minus 1, is a measure of 8. The sections are made in 8's. The illustration shows only 31 pairs.
The first pair of rollers--that next to the feed sheet in the foreground of Fig. 11--is provided with straight flutes as clearly shown. All the other rollers, however, are provided with oblique flutes, such flutes making a small angle with the horizontal. What is often considered as a standard softening machine contains 63 pairs of fluted rollers besides the usual feed and delivery rollers. As mentioned above, this number is varied according to circumstances.