FIG. 29 WINDING-ON OR DRY BEAMING MACHINE
By permission of Messrs. Urquhart, Lindsay & Co. Ltd.
The speed of the threads is determined by the surface speed of the two rollers in the supplementary frame, the bottom roller being positively driven from the central part through the long horizontal shaft and a train of wheels caged in as shown. The loom beam, which is seen clearly immediately below the pressing rollers, is driven by friction because the surface speed of the yarn must be constant; hence, as the diameter over the yarn on the beam increases, the revolutions per minute of the beam must decrease, and a varying amount of slip takes place between the friction-discs and their flannels.
As the loom beam rotates, the threads are arranged in layers between the flanges of the loom beam. Thus, the 500 threads would be arranged side by side, perhaps for a width of 45 to 46 in., and bridging the gap between the flanges of the beam; the latter is thus, to all intents and purposes, a very large bobbin upon which 500 threads are wound at the same time, instead of one thread as in the ordinary but smaller bobbin or reel. It will be understood that in the latter case the same thread moves from side to side in order to bridge the gap, whereas in the former case each thread maintains a fixed position in the width.
The last and most important method of making a warp, No. 4 method, for the weaver is that where, in addition to the simultaneous processes of warping and beaming as exemplified in the last example, all the threads are coated with some suitable kind of starch or size immediately they reach the two rollers shown in the supplementary frame in Fig. 29. The moistened threads must, however, be dried before they reach the loom beam. When a warp is starched, dried and beamed simultaneously, it is said to be "dressed."
In the modern dressing machine, such as that illustrated in Fig. 30, there are six steam-heated cylinders to dry the starched yarns before the latter reach the loom beams. Both banks, or rather part of both, can be seen in this view, from which some idea will be formed of the great length occupied. Several of the threads from the spools in the left bank are seen converging towards the back reed, then they pass between the two rollers--the bottom one of which is partially immersed in the starch trough--and forward to the second reed. After the sheet of threads leaves the second reed, it passes partially round a small guide roller, then almost wholly round each of three cylinders arranged °o°, and finally on to the loom beam. Each cylinder is 4 feet diameter, and three of them occupy a position between the left supplementary frame, and the central frame in Fig. 29, while the remaining three cylinders are similarly disposed between the central frame and the supplementary frame of the right in the same illustration.
The number of steam-heated cylinders, and their diameter, depend somewhat upon the type of yarn to be dressed, and upon the speed which it is desired to run the yarn. A common speed for ordinary-sized jute is from 18 to 22 yards per minute.