RA PD 310221
Figure 24—Control Cable Length Adjustment
RA PD 315715
Figure 25—Clutch Adjustments
(2) Adjusting Clearance of Clutch Release Lever and Push Rod ([fig. 25]). With clutch release lever and sprocket cover stud clearance correctly adjusted (step (1) above), clutch release lever must have between 1⁄8–inch and ¼–inch free play at end where control cable engages lever notch ([fig. 25]). This free play ensures a fully engaged clutch without pressure on clutch release bearing. Adjustment is made by means of push rod adjusting screw located in clutch outer disk. Remove two screws which secure inspection hole cover to chain guard ([fig. 25]). If clutch release lever has less than 1⁄8–inch free play at end of cable, loosen push rod adjusting screw lock nut and turn push rod adjusting screw to the left (counter‐clockwise) to increase amount of free play. If clutch release lever has more than ¼–inch free play at end of cable, turn adjusting screw to the right (clockwise) to decrease amount of free play. Tighten lock nut after correct adjustment is obtained. Replace inspection hole cover. CAUTION: If end of clutch release lever has no free play as explained above, clutch will not hold when fully engaged. If too much free play is allowed, clutch will drag when disengaged; consequently, transmission gears will shift hard, clash, and eventually become damaged.
