On the succeeding week appeared some editorial comments in support of the suggestions in the letter, and for some time frequent references, by correspondents and editorially, were made to the matter. On the 25th of April, 1828, appeared in the Herald a notice of a new iron foundry; the first that had been built, and reference to which had been made in the letter quoted. This was built by John Ballard & Co., and an editorial announcing its opening says it "supplies this place and the surrounding country on short notice and on reasonable terms, with the various articles of cast iron work, for which, before this foundry was established, our citizens were forced to send to a distance, and at the cost of much trouble and expense."
But with all this urging of newspapers, and talking of far-sighted citizens, the cause of manufacturing progressed slowly. To establish manufactories was a costly experiment, requiring capital, patience, and a faith, which, though some might profess, few actually possessed. As is frequently the case in regard to public improvements, those who pressed them most had no funds to invest in them, and those who had the funds were little inclined to heed the suggestions of moneyless advisers.
MacCabe's Directory of Cleveland and Ohio City for 1837-8, says that at that time there were on the east side of the river, in the corporation of Cleveland, "four very extensive iron foundries and steam engine manufactories; also, three soap and candle manufactories, two breweries, one sash factory, two rope walks, one stoneware pottery, two carriage manufactories, and two French run millstone manufactories, all of which are in full operation." A flouring mill was in course of erection by Mr. Ford which, it was predicted, would be, when finished, "the largest and most complete establishment of the kind in the State of Ohio." At the same time Ohio City was described as possessing "among the principal manufactories of the place, the Cuyahoga Steam Furnace, the Saleratus manufactory, and the Glue manufactory." The Cuyahoga Steam Furnace had turned off in the previous year five hundred tons of castings, besides a great quantity of wrought iron work, and gave employment to seventy men. In noticing the description of the iron furnaces and steam engine manufactories on the East side of the river as "very extensive", it must be borne in mind that the standard of size and importance for such establishments in Cleveland was much smaller then than now.
In spite of all the attempts made to stir up an interest in manufactories, slow progress was made until a comparatively late period. One great obstacle in the way was the opposition or indifference of the land-holders, who directly rebuffed the proposals of intending manufacturers, or placed a value on their land so high as to require an amount of capital sunk in the soil that rendered the chances of profit very hazardous. There was also a strong prejudice against factories on the part of very many persons because they were "so dirty," and would tend to make the neat and trim residences and door-yards of Cleveland as smutty as those of Pittsburgh.
It was not until the breaking out of the war for the Union called into existence manufactories all over the land to supply the needs born of the war, that manufactories found a home and cordial welcome in Cleveland. The exigencies of the time, and the intense feeling excited, scattered to the wind all the prejudices against the dirt and smoke of iron manufactories, and establishments of this kind sprang up on all sides, calling into existence a host of other manufactories dependent on and contributing to the successful conduct of iron foundries and iron mills. The war found Cleveland a commercial city, whose trade, if not languishing, threatened to soon reach its turning point; it left Cleveland a busy, bustling manufacturing city, over a great part of which hung a perpetual cloud of dense smoke, and with a population nearly doubled in numbers and greatly changed in character owing to its change from a commercial to a manufacturing city. The petroleum discovery in North Western Pennsylvania and the coincident opening of direct railroad communication between Cleveland and the oil regions, contributed greatly to the rapid increase of the population and wealth of the city. Oil refineries grew up rapidly like mushrooms in the valleys and ravines around, and lined the railroad tracks, but, unlike mushrooms, did not disappear with equal rapidity. A great number of people found employment in this new industry, and wealth poured in with greater volume from this source than had ever been known to flow from any species of trade or manufacture hitherto established. From this time the future of Cleveland was assured. Year by year it has grown with astonishing increase and new manufactories of every description are springing up on every side. The flats that had lain deserted and of but little value were brought into requisition for iron furnaces and iron mills, and wherever lands could be had at reasonable rates in convenient neighborhood to transportation lines, factories of some kind were established.
The four or five small iron manufactories in and about Cleveland in 1837, have grown to fourteen rolling mills, having two hundred puddling furnaces and a daily capacity of four hundred tons of finished iron, not including the nails spikes, nuts, bolts, horseshoes, &c. Several of these mills own their own blast furnaces, and nearly all have coal mines of their own. There are also five stove foundries; one malleable iron works; one axe and tool company; half a dozen boiler plate and sheet iron works of large capacity; nearly as many factories of steam engines of all descriptions, and other machinery; three foundries for making car wheels and castings for buildings; one large manufactory of cross cut, circular and other saws, and several saw and file works of smaller dimensions.
Although the operations of domestic iron works were seriously affected by the large increase of importations from Europe, the following amount of iron was produced from the mills of Cleveland in 1868:
Pig Iron 11,037 Tons.
Rail Road Iron 22,344 "
Merchant Iron 11,396 "
Boiler, Tank and Sheet Iron 2,676 "
Forgings 4,125 "
Nuts, Washers, Rests, Nails and Spikes 5,607 "
Machinery Castings 18,250 "
Wire 865 "
Making a total of 76,300 tons. To produce this it is estimated that 225,000 tons of coal and coke were consumed. The stove foundries produced nearly 35,000 stoves, with the attendant hardware and stove furniture; requiring nearly 10,000 tons of metal, and 4,000 tons of coal and coke, and giving employment to about five hundred persons.
The planing mills and wooden ware manufactures give direct employment to six hundred and fifty persons, and the year's business exceeded a million dollars.