When the sides are joined, rub the stitches flat and put pieces of leather, about 3 in. square, at each end at the positions of the boards when the panel is in position; mark the back of the panel on the spot to which the boards reach and then adjust the pieces of leather, stitching them across, the marks being nailed as nearly as possible in the centre of the board. These pieces are for nailing the panel in place when completed.
Fig. 98.—Cart Saddle Tree.
The panel must now be laid flat on the flannel check or linen lining, which is cut about ½ in. larger than the back. As the panel is wider in front, the lining must be slit in the centre of the front as far as the point where the panel begins to widen; then cut a piece of the same material of the necessary width in front and narrowing towards the back. Whip this piece to the lining, turning down the edges of both while stitching. The extra ½ in. beyond the size of the back is now turned in, and a coarse stitch run all round.
The leather basil facing for the panel is now cut about 2¾ in. wide, then whipped in all round the lining, being joined and stitched in the centre of each side. Rub the stitches flat, and cut the lining down round the back to about 2 in. wide, from the centre on each side. Then, when stuffed, the panel will be somewhat thicker in the front than at the back, and will not sink down and press on the shoulder-bones under a load. Now cut about 1¼ in. from the front part of the facing opposite the widening piece stitched to the lining; cut it about 4½ in. long, gradually slanting it out towards the ends, and cut about 2 in. at the back in a similar style. Tack the facing round the back, centre to centre, and both inside out; run it with coarse stitches, about three to the inch, keeping the edges together; it can be either spotted or stitched double. Now well damp the back of the panel and the basil facing with sponge and water.
With scissors cut an opening in the lining exactly in the centre of the panel and just large enough to allow it to be turned inside out; the cut must run along the panel, not across. This opening can be utilised for stuffing, but if it is necessary to make the cut longer than is required for this, let the opening be made a little shorter at each end so that the slit will be in the centre of the length. Put a line on each side of the stitches in the joining of the back, about 1½ in. on each side at the back, and then gradually widen from halfway to the front until it is about 2¼ in. on each side of the stitches. Tack the lining underneath, making it tight and flat between the two lines and keep the slit in the centre, so as to have the lining distributed equally on both sides of the centre of the joining in the back.
Now take a wisp of straw, about 9 in. long, and wrap it round with hemp, making it firm and slightly thicker than a finger; tie the centre of the wisp for about 5 in. and place its centre against that of the panel in the gullet at the front, and draw the facing tight for the distance between the two lines just made. Stitch it from above tightly round the wisp with a spot stitch to keep the gullet open and from the shoulder.
The lining must now be spot-stitched on the back along the two lines which have been marked, the needle being passed up and down through both. Leave an opening of the same length as the slit, and carry the thread on the leather side from end to end of the slit so that the panel can be stuffed through.
To stuff the panel, place it on the bench in front, with the lining uppermost. Drive a stout clout nail with a head into each corner, and one into each end of the stitches in the side opposite the outer corners, the other side of the panel being allowed to hang over the bench, and the slit in the lining running along the edge of the bench. Having a heap of straw cut to the same length as the panel close by, and grasping the stuffing stick in the right hand, lay a wisp across the front and push it to its position with the stick. Lay another across the back, and work it through the hole with the fingers; then use the stick to drive it against the facing inside.