Henley's Twentieth Century Formulas, Recipes and Processes

by Unknown

After the first bath the wood is plunged into a second, formed of a solution of pectic acid of 40° to 45° Bé., and with a certain percentage of an alkaline carbonate—for instance, potassium carbonate of commerce—in the proportion of 1 part of carbonate to about 4 parts of the solution. The wood remains immersed in this composition for 12 hours; then it is taken out and drained from 8 to 15 hours, the time varying according to the nature of the wood and the temperature. In consequence of this second bath, the betulin which was introduced through the first immersion, is fixed in the interior of the mass. If it is desirable to make the wood more durable and to give it special qualities of density, hardness, and elasticity, it must be submitted to strong pressure. In thus supplementing the chemical with mechanical treatment, the best results are obtained.

X.—A receiver of any form or dimensions is filled with a fluid whose boiling point is above 212° F., such as heavy tar oil, saline solutions, etc. This is kept at an intermediate temperature varying between 212° F. and the boiling point; the latter will not be reached, but if into this liquid a piece of wood is plunged, an agitation analogous to boiling is manifested, produced by the water and sap contained in the pores of the wood. These, under the action of a temperature above 212° F., are dissolved into vapor and traverse the bath.

If the wood is left immersed and a constant temperature maintained until every trace of agitation has disappeared, the water in the pores of the wood will be expelled, with the exception of a slight quantity, which, being in the form of vapor, represents only the seventeen-hundredth part of the original weight of the water contained; the air which was present in the pores having been likewise expelled.

If the liquid is left to cool, this vapor is condensed, forming a vacuum, which is immediately filled under the action of the atmospheric pressure. In this way the wood is completely saturated by the contents of the bath, whatever may be its form, proportions or condensation.

To attain the desired effect it is not necessary to employ heavy oils. The latter have, however, the advantage of leaving on the surface of the prepared pieces a kind of varnish, which contributes to protect them against mold, worms, moisture, and dry rot. The same phenomenon of penetration is produced when, without letting the wood grow cold in the bath, it is taken out and plunged immediately into a cold bath of the same or of a different fluid. This point is important, because it is possible to employ as fluids to be absorbed matters having a boiling point below 212° F., and differing in this respect from the first bath, which must be composed of a liquid having a boiling point above 212° F.

If, instead of a cold bath of a homogeneous nature, two liquids of different density separated in two layers, are employed, the wood can, with necessary precautions, be immersed successively in them, so that it can be penetrated with given quantities of each. Such liquids are heavy tar oil and a solution of zinc chloride of 2° to 4° Bé. The first, which is denser, remains at the bottom of the vessel, and the second above. If the wood is first immersed in a saline solution, it penetrates deep into the pores, and when finally the heavy oil is absorbed, the latter forms a superficial layer, which prevents the washing out of the saline solution in the interior, as well as the penetration of moisture from the outside. {779}

XI.—Numerous experiments have been made with all kinds of wood, even with hard oak. In the preparation of oak railway ties it was discovered that pieces subjected to a temperature of 212° F. in a bath of heavy tar oil for 4 hours lost from 6 to 7 per cent of their weight, represented by water and albuminous substances, and that they absorbed in heavy oil and zinc chloride enough to represent an increase of from 2 to 3 per cent on their natural original weight. The oak wood in question had been cut for more than a year and was of a density of 1.04 to 1.07.

This system offers the advantage of allowing the absorption of antiseptic liquids without any deformation of the constituent elements of the wood, the more as the operation is performed altogether in open vessels. Another advantage is the greater resistance of the wood to warping and bending, and to the extraction of metallic pieces, such as nails, cramp irons, etc.

XII.—In the Kyanizing process seasoned timber is soaked in a solution of bichloride of mercury (corrosive sublimate) which coagulates the albumen. The solution is very poisonous and corrodes iron and steel, hence is unsuited for structural purposes in which metallic fastenings are used. The process is effective, but dangerous to the health of the workers employed.

XIII.—The Wellhouse process also uses zinc chloride, but adds a small percentage of glue. After the timber has been treated under pressure the zinc chloride solution is drawn off and one of tannin is substituted. The tannin combines with the glue and forms an insoluble substance that effectually seals the pores.