In the experimental stages of slime roasting, fuel, chiefly wood, was used in quantities up to 5 per cent., and was placed on the ground at the bottom of the heap, where also a number of flues, loosely built bricks, were placed for the circulation of air. The amount of fuel used has, however, been gradually reduced, until the present practice of placing no fuel whatever in the bottom was arrived at; but instead less than 1 per cent. of wood is now burned in small enlargements of the flues, under the outer portion of the pile, and placed about 12 ft. apart at the centers. This is found to be sufficient to start the roasting operation within 24 hours of lighting, after which no further fuel is necessary.

As regards the dimensions of the heaps, the width found most suitable is 22 ft. at the base, the sides sloping up rather flatter than one to one, with a flat section on top reaching about 7 ft. in hight. As there is always about 6 in. of the outer crust imperfectly roasted, it is advisable to make the length as great as possible, thus minimizing the surface exposed. The company is building heaps up to 2000 ft. long.

During roasting care is required to regulate the air supply, the object being to avoid too fierce a roast, which tends to sinter and partially fuse the material on the outer portions of the lumps, while inside there is raw slime. By extending the roast over a longer period this is avoided, and a more complete desulphurization is effected. Experiments conducted by Mr. Bradford, the chief assayer, demonstrated that, at a temperature of 400 deg. C., the sulphide slime is converted into basic sulphate, while at a temperature of 800 deg. C. the material becomes sintered owing to the decomposition of the basic sulphate and the formation of fusible silicate of lead.

In practice, the sulphur contents of the material, which originally are about 14 per cent., become reduced to from 6.5 to 8.5 per cent., half in the form of basic sulphate and half as sulphides; much of the material sinters and becomes matted together in a fairly solid mass. The heaps are built without chimneys of any kind; a strip about 5 ft. wide along the crest of the pile is left uncovered by plastered slime, and this, together with the open way in which the lumps are built in, allows a natural draft to be set up, which can be regulated by partly closing the open ends of the flues at the base of the pile. Masonry kilns were used in the earlier stages with good results, which, however, were not so much better than those obtained by the heap method as to justify the expense of building, taking into consideration, too, the extra cost of handling the roasted material in the necessarily more confined space.

Much interest has been taken in the chemical reactions which take place in the operation of desulphurization of these slimes, it being contended, on the one hand, that the unexpectedly rapid roast which takes place may be due to the sulphide being in a very fine state of subdivision, and more or less porous, thus allowing the air ready access to the sulphur, producing sulphurous acid gas (SO2). On the other hand, others, of whom Mr. Carmichael is the chief exponent, claim that several reactions take place during the operation, connected with the rhodonite and lime compounds present in the slimes, which he describes as follows:

“The temperature of the kilns having reached a dull red heat, the rhodonite (silicate of manganese) is converted into manganous oxide and silica; at a rather higher temperature the calcium compounds are also split up, with formation of calcium sulphide, the sulphur being provided by the slimes. The air permeating the mass oxidizes the manganese oxide and calcium sulphide into manganese tetroxide and calcium sulphate respectively, as shown as follows;

and, as such, are carriers of a form of concentrated oxygen to the sulphide slimes, with a corresponding reduction to manganous oxide and calcium sulphide, as shown by the following equation, in the case of lead:

The oxidation of the manganous oxide and calcium sulphide is repeated, and these alternate reactions recur until the desulphurization ceases, or the kiln cools down to a temperature below which oxidation cannot occur. These reactions, being heat-producing, provide part of the heat necessary for desulphurization, which is brought about by certain concurrent reactions between metallic sulphates and sulphide.