Hence if there could be obtained a mixture of lead sulphide and of lead sulphate in the proportions demanded by the above reaction, then such a mixture ought to be blown successfully to lead oxide without the addition of any other substance. Such a process has, in fact, been carried out. The original galena is heated until the required amount of lead sulphate has been formed. Then the mixture of lead sulphide and of lead sulphate is transferred to a converter and blown successfully without the addition of any other substance.
The adaptability of an ore to the process just mentioned depends on the cost of the preliminary roast and the thoroughness with which it must be done. As is known, when lead sulphide is heated with access of air, it is very easy to form sintered incrustations of lead sulphate. If these incrustations are not broken up, or if their formation is not prevented by diligent rabbling, the further access of air to the mass is prevented and the oxidation of the charge stops. If ores with such incrustations are placed in the converter without being crushed, they remain unaltered by the blowing. If the incrustations are too numerous the converting becomes a failure.
It has been found that the adoption of mechanical roasting furnaces prevents this. Such furnaces appear to stop the frequent failures of the blowing which are due to the lack of care on the part of the workmen during the preliminary roasting. Moreover, in such mechanical furnaces a more intimate mixture of the sulphide with the sulphate is obtained, and the degree of the sulphatizing roast is more easily controlled.
As a summary of the facts connected with this new blowing process, it may be stated that the best method of working can be determined upon and adopted if one has in mind the fact that the amount of substance (lime) to be added is dependent on: 1, the amount of sulphur present; 2, the forms of oxidation of this sulphur; 3, the amount of gangue in the ore; 4, the specific heats of the gangue and of the substance added; 5, the degree of the preparatory roasting and heating.
For example, with concentrates which run high in sulphur, there is required either a large amount of additional material, or a long preliminary roast. The specific heat of the added material must be high, and the heat evolved by the oxidation of the sulphur in the preliminary roast must be dispersed. Oftentimes it is necessary to cool the charge partially with water before blowing. On the other hand, if the ore runs low in sulphur, the preliminary roast must be short, and the temperature necessary for starting the blowing reactions must be secured by heating the charge out of contact with air. Not only must no flux be added, but oftentimes some other sulphides must be supplied in order that the blowing may be carried out at all.
The opportunity for the acquisition of more knowledge on this subject is very great. It lies in the direction of seeing whether or not the strong local evolution of heat cannot be reduced by blowing with gases poor in oxygen rather than with air. Mixtures of filtered flue gases and of air can be made in almost any proportion, and such mixtures would have a marked effect upon the possibility of regulating the progress of the oxidation of the various ores and ore-mixtures which are met with in practice.
METALLURGICAL BEHAVIOR OF LEAD SULPHIDE AND CALCIUM SULPHATE[24]
By F. O. Doeltz
(January 27, 1906)