Smoking.—Professor W. R. Brooks, in Rural New Yorker, gives the following simple but very effective smoking arrangement for all kinds of meats, especially hams, shoulders, and bacon. The smoking is effected in a very thorough manner and in a short time, about six hours sufficing for breakfast ham. The arrangement can be made by any one without the least trouble, and it is sure to “work” every time. The sketch almost explains itself. The device consists of the barrel a (Fig. 66) of any suitable size. An ordinary flour or apple barrel will smoke four or five moderate sized hams or shoulders. Both heads are removed and a movable cover is provided for the top. This may be of boards, or an old oil-cloth or tight blanket will answer. A short trench is dug, in which is laid a length of old stove pipe b. A larger excavation c is then made, in which a pan of burning corn cobs or chips can be placed. This is covered by a tightly fitting plank d. One end of the stove pipe communicates with this excavation; over the other end the barrel is placed, the earth banked up around the bottom of the barrel and over the stove pipe, to keep all tight, as plainly shown in Fig. 66. The meat may be suspended from a stick laid across the top of the barrel, and then all covered tight with an oil-cloth or blanket. On placing a pan of smoking cobs or chips in the place provided, the smoke passes through the stove pipe into the barrel, filling it with a dense, cool smoke. Should the support of the hams, &c., break, the latter cannot be hurt by coming in contact with the fire or ashes, as sometimes happens in the regular smoke-house.
The ordinary smoking-chimney is described by Robinson as follows:—“It should be placed in some outhouse or shed, or even in a yard, so that no annoyance may be caused to the inmates of the dwelling, by even the smallest escape of smoke. It should be built of brick, and carried up to the height of 8 ft. at least from a brick or stone floor, 1 yd. wide and 2 ft. deep inside measure, and at the height of 3 ft. from the floor there should be a door frame reaching to the top of the chimney, or nearly so, on which a door, well jointed and fitted, must be hung. A small door of 1½ ft. square, of sheet iron, must also be made on the floor, through which the embers from the fire may be raked, and fuel or sawdust added from time to time, as the process of smoking goes on. A false floor, of sheet iron, perforated all over with holes, ¾ in. in diameter and 4 in. apart, must be placed (not fixed) inside the brickwork, on a level with the bottom of the wooden door-frame, viz. 3 ft. from the floor; this will serve to scatter the smoke equally in its ascent—be a preventive to danger from flame, if any should arise—and receive any small fish that may fall off the frames on which they are suspended. Four strong iron rods, with movable hooks on them, must be inserted in the brickwork near the top of the chimney, from which may be suspended sides of bacon, hams, heavy salmon, &c. &c. An outlet for the smoke must be made at or near the top, and a wooden pipe, 4 in. square, with a slide or valve in it (to confine or dismiss the smoke at pleasure), will completely rid the premises of any unpleasant odour. On each side of the chimney inside, and above the false floor, a framework of inch-square scantling must be fixed, with bars of wood of the same size nailed across to rest the rods and frames on; the bars must be fixed 11 in. above each other, and be continued until they come to the iron rods.
“The wooden rods or spits on which herrings are to be hung should be perfectly round, 3 ft. in length, ½-¾ in. in diameter, and pointed a little at one end that they may more easily be run through the gills of the fish. They may be of deal or any other tough wood, and 16 herrings will smoke conveniently on each rod.
“Frames for sprats and other small fish must be made thus:—The rims or outsides may be of deal, ¾ in. thick, and 2 in. wide: the whole frame must be 3 ft. high, and 2 ft. 9 in. wide, that it may fit into the chimney without trouble; and on each end of the top bar must be screwed a small plate of thin iron, projecting beyond the side of the frame 1 in., which will serve to hang the frames upon with the bars that are fixed up the sides of the chimney. Then take small deal rods ½ in. square, and with a bradawl or sprig-bit insert 32 sprigs, at equal distances from each other, in each rod, which, of course, will be 2 ft. 9 in. long; and if the sprigs be driven through on each side, it will be seen that each rod will carry at this rate 64 fish. These must be nailed on to the outside frame at the distance of 4½ in. from each other, and consequently each frame, when completed, will have 8 bars holding 64 fish each, or 512 on each frame. Wrought-iron sprigs may be used, which (being more than an inch long, and driven up to the head) will project ½ in. on the other side, and thus serve to hang small fish on; but this is left to the choice of the party making the frames; and if they are driven in with the points directed upwards, it will be easy to loosen the fish, when smoked, from the nails by turning the frames upside down, and shaking them over a sheet laid on the floor.
“A horse or frame of wood of 2 in. square scantling, with ribs 1 in. square nailed across the sides, and 11 in. apart, will be requisite to hang the herring rods on, along with the frames, when they are drawn from the chimney; and for the purpose of cooling the fish, it should be placed in a draught of air. Mackerel, or any other fish that will not suit the frames so well, may easily be suspended from the herring rods by small wire hooks made to run on them.
“The draught of smoke in the chimney may be increased or diminished at any time by opening more widely the iron door at the bottom; and if you want to inspect the articles while they are smoking, you may smother the smoke entirely for a few minutes by scattering sufficient sawdust over the embers: only take care that the sawdust is perfectly dry before attempting to use it.
“In putting the rods and frames into the chimney, be careful that the fish do not touch each other, but rather place them so that a free current of smoke may ascend between them; for instance, 3 in. apart. As to fuel, the fire may be lighted with shavings and chips of deal; but oak sawdust should be used generally, mixed sometimes with beech, birch, and other woods. I decidedly prefer the small branches of the oak, such as charcoal is made from, after it has been peeled for the tanners’ bark: for these emit a much milder smoke than the sawdust of adult wood. They should be procured in the proper season, and stored in a dry room or shed. Never use old oak or other slabs (which are often little more than sap), nor old barrels, not knowing what their contents have been. As a general rule I would direct that, when delicate articles are to be smoked, you should make use of the milder woods, and dust mixed with oak; but for hams, bloaters, &c., the stronger flavour is the best. The embers must never be disturbed while any goods are smoking, as dust would ascend and spoil their appearance.” (‘Art of Curing.’)
Salting. Bacon.—(1) Lay a middle of pork (a side with the hand and ham removed), with the ribs in, in a trough with salt for 12-14 hours; wipe dry, wash out the trough, and replace the side; boil for 10 minutes 1 gal. soft water, 2 lb. each common and bay salt, 2 oz. saltpetre, 2 lb. sugar, and a handful of chopped bay leaves; skim, pour on cold, rub in twice daily, and turn often for a fortnight; wipe dry, hang in the air for 24 hours, and smoke at least 3 weeks.