The main part of the frame consists of a piece of 1/2-in. square iron, 30 in. long, bent in the shape of a U, and on the outside of this piece is riveted a bent piece of sheet metal 1/8 in. thick and 3 in. wide. The U-shaped iron is placed near one edge of the sheet metal. Two pieces of 2-1/2-in. angle iron are riveted vertically on the ends of the U-shaped iron and a plate riveted on them to close the open end and to form a face on which to attach the cylinder with bolts or cap screws. A hole was cut through the angle irons and plate the same size as the bore of the cylinder so the piston could be taken out without removing the cylinder. A 1-in. angle iron was riveted to one side of the finished frame to make a support for the crankshaft bearing. The rough frame, Fig. 4, was then finished on an emery wheel. This long frame had to be made to accommodate the crosshead which was necessary for such a short cylinder.
The piston and rod were screwed together and turned in one operation on a lathe. The three rings were made from an old cast-iron pulley. The cap screws were made from steel pump rods. A piece of this rod was centered in a lathe and turned so as to shape six or more screws, Fig. 5, then removed and the first one threaded and cut off, then the second and so on until all of them were made into screws. The rod was held in a vise for this last operation. Studs were made by threading both ends of a proper length rod. Make-and-break ignition is used on the engine; however, a jump spark would be much better. The flywheel and mixing valve were purchased from a house dealing in these parts. The water jacket on the cylinder is a sheet of copper formed and soldered in place, and brass bands put on to cover the soldered joints.
Contributed by Peter J. Johnson, Clermont, Iowa.
Dripping Carburetor
If gasoline drips from the carburetor when the engine is not running, the needle valve connected with the float should be investigated. If the dripping stops when the valve is pressed down, the float is too high. If the valve keeps dripping, then it should be ground to a fit.
A Merry-Go-Round Thriller
