In the following article is described a machine which anyone can make, and which will be very interesting, as well as useful. It can be made without the use of a lathe, or other tools usually out of reach of the amateur mechanic. It is neat and efficient, and a model for speed and power. Babbitt metal is the material used in its construction, being cast in wooden molds. The casing for the wheel is cast in halves—a fact which must be kept in mind.
First, procure a planed pine board 1 by 12 in. by 12 ft. long. Cut off six pieces 12 in. square, and, with a compass saw, cut out one piece as shown in Fig. 1, following the dotted lines, leaving the lug a, and the projections B and b to be cut out with a pocket knife. Make the lug 1/4 in. deep, and the projections B, b, 1/2 in. deep. The entire cut should be slightly beveled.
Now take another piece of wood, and cut out a wheel, as shown in Fig. 2. This also should be slightly beveled. When it is finished, place it on one of the square pieces of wood, with the largest side down, then place the square piece out of which Fig. 1 was cut, around the wheel, with the open side down. (We shall call that side of a mold out of which a casting is drawn, the "open" side.) Place it so that it is even at the edge with the under square piece and place the wheel so that the space between the wheel and the other piece of wood is an even 1/8 in. all the way around. Then nail the wheel down firmly, and tack the other piece slightly.
Procure a thin board 1/4 in. thick, and cut it out as shown in Fig. 3; then nail it, with pins or small nails, on the center of one of the square pieces of wood. Fit this to the two pieces just finished, with the thin wheel down—but first boring a 3/4-in. hole 1/4 in. deep, in the center of it; and boring a 3/8-in. hole entirely through at the same place. Now put mold No.1 (for that is what we shall call this mold) in a vise, and bore six 1/4-in. holes through it. Be careful to keep these holes well out in the solid part, as shown by the black dots in Fig. 1. Take the mold apart, and clean all the shavings out of it; then bolt it together, and lay it away to dry.
Now take another of the 12-in. square pieces of wood, and cut it out as shown in Fig. 4, slightly beveled. After it is finished, place it between two of the 12-in. square pieces of wood, one of which should have a 3/8-in. hole bored through its center. Then bolt together with six 1/4-in. bolts, as shown by the black dots in Fig. 4, and lay it away to dry. This is mold No.2.
