In some of the work required, it is necessary to shape a complete loop or circle at the end of the piece. This may be wrought out as in Fig. 5. The use of a bar of iron or steel is as shown. The bar is usually about 2 in. in diameter and several feet in length, so that it will rest firmly on a base of wood or stone. Then the bending is effected as at F, about the bar E, by repeated blows with the hammer. After a little practice, it is possible to describe almost any kind of a circle with the tools. The bar can be bought at an iron dealers for about 40 cents. From the junk pile of junk shop one may get a like bar for a few cents.
A convenient form for shaping strip metal into pieces required for brackets, fences, gates, arches, and general trimmings is illustrated at Fig. 6. First there ought to be a base block, G, of hard wood, say about 2 ft. square. With a round point or gouging chisel work out the groove to the size of the bar, forming a seat, by sinking the bar, H, one-half its depth into the wood as shown. In order to retain the bar securely in position in the groove, there should be two caps fitted over it and set-screwed to the wooden base. These caps may be found in junk dealers' heaps, having been cast off from 2-in. shaft boxes. Or if caps are not available, the caps can be constructed from sheet metal by bending to the form of the bar, allowing side portions or lips for boring, so that the caps can be set screwed to the wood. Thus we get a tool which can be used on the bench for the purpose of effecting series of bends in strips of metal.
Since the introduction of the laws requiring that signs of certain size and projection be removed from public thoroughfares in cities, there has been quite a call for short sign brackets, so termed, of the order exhibited in Fig. 7. These sign-supporting brackets do not extend more than 3 ft. out from the building. A boy can take orders for these signs in almost any city or large town with a little canvassing. The sign supporting bracket shown is merely a suggestion. Other designs may be wrought out in endless variety. A hook or eye is needed to sustain the ring in the sign.
The young man who undertakes to construct any sort of bracket, supports, frames or the like, will find that he will get many orders for lamp-supporting contrivances, such as shown at Fig. 8. It is hardly necessary to go into details for making these stands, as every part is bent as described in connection with the bending forms, and the portions are simply riveted at the different junctures. Both iron and copper rivets are used as at I, in Fig. 9, a cross sectional view.
The best way is to bore straight through both pieces and insert the rivet. In some cases the rivet is headed up in the bore and again washers are used and the heading effected on the washer. Copper rivets are soft and easily handled, but are costly as compared with iron rivets.
Good prices are obtained for the guards for open fireplaces made in many varieties in these days. The return of the open fireplace in modern houses has created a demand for these guards and in Fig. 10 we show a design for one of them. The posts are made sufficiently stiff by uniting two sides with rivets. The ends at top are looped as shown, while the ends or butts at the base are opened out to make the feet. Rings are shaped on forms and are then riveted to the base cross-piece as illustrated. Crosses are made to describe to central design and the plan is worked out quite readily with the different shapes.