Cutting Circular Holes in Thin Sheet Metal

In arts and crafts work, occasion often arises to cut a perfectly circular hole in sheet copper or brass. To saw and file it out takes time and skill. Holes up to 3 in. in diameter can be cut quickly and accurately with an ordinary expansive bit.

Fasten the sheet metal to a block of wood with handscrews or a vise. Punch a hole, with a nail set or punch, in the center of the circle to be cut, large enough to receive the spur of the expansive bit. A few turns of the brace will cut out the circle and leave a smooth edge.

Contributed by James T. Gaffney, Chicago.


Key Card for Writing Unreadable Post Cards

The Key Card

A key card for use in correspondence on postals that makes the matter unreadable unless the recipient has a duplicate key card is made as follows: Rule two cards the size of postal, one for the sender and one for the receiver, dividing them into quarters. These quarters are subsequently divided into any convenient number of rectangular parts-six in this case.