The process of heat-treating steel forgings before they are machined is one of the most scientific and accurate features in the manufacture of this car. Vanadium steel is used throughout the construction of the car. It has been found from long and deep experimental work by engineers, that the structural condition of steel may be changed by the application of heat, and with certain conditions ascertained, by bringing a piece of steel to a certain temperature, and then setting the molecular condition in the steel by sudden cooling, or quenching, that the steel of a crank shaft can be made to stand impact, that the steel of a front axle can be made a most efficient agent to withstand vibration. Practically every forging in the car is made of a special steel, for which a special formula of heat-treating has been worked out, in accordance with the work, or strain, the part must stand in the finished car.
It is by the use of this high-grade, scientifically heat-treated vanadium steel that it is possible for the company to manufacture a light-weight car, which has the ability to stand up under severe usage, and to sell at the low price at which it is sold today.
The heat-treating department contains about seventy-five large furnaces, which consume from 5,000 to 6,000 gallons of fuel oil per day. It is into these furnaces that the various forgings are placed for heat-treating. In each one is introduced a pyrometer, connected electrically with a switchboard located in a separate building. This switchboard is very similar to those used in telephone exchanges. The operator takes the temperature reading of every furnace on his board about every minute. The furnace foreman is notified by the operator as to the temperature by means of small colored electric lights, located above the furnace. The lighting of all the colors at the same time is the signal to pull the heat or, in other words, extinguish the fires and empty the furnace. After the required heat has been reached, the forgings are allowed to either cool in the air, be covered with pulverized mica, or quenched in a special solution, as the case may require.
Pyrometers by which the Temperature of the Furnaces is Regulated
In this department are also located many grinding wheels and tumbling barrels, similar to those used in the foundry, so that the various forgings may be put in first-class condition before they are laid down in the machine shop.
This Belt Carries the Finished Parts and Scraps from the Punch Presses