'SEWED MUSLINS.'
Under the above technical name is produced in Glasgow a manufacture little known beyond the sphere of those immediately engaged in the business, the importance of which, however, as a means of employment to the poorer Scotch and Irish peasantry, renders it deserving of more attention than it has hitherto received. Sewed muslins include all those articles which are composed of muslin with a pattern embroidered on it by the hand—such as collars, sleeves, chemisettes, &c. together with the long strips of embroidery used, like laces, for trimming dresses, petticoats, &c. and called, technically, trimmings. The manufacture of these articles in the form in which they are now used was for a long period peculiar to France, and that country alone supplied all the rest of the world with the limited quantities which the high cost permitted to be consumed. An embroidered collar, thirty-five years ago, was an article of luxury only attainable by the rich, while the far greater part either dispensed with it altogether, or contented themselves with one of plain muslin or cheap net. Soon after that period, the rudiments of the manufacture began to be established at Glasgow, where for some time it made but moderate progress, and was confined to the production of a very low class of goods, leaving still to the French all the finer and more tasteful departments of the trade. During the last ten years, however, the progress has been very rapid; and now it supplies abundantly, with cheap and good embroidery, the whole British and American demand, to the almost total exclusion of both French and Swiss work.
The process by which a perfect piece of embroidery, delicately worked in a graceful pattern, and as white as snow, is produced, is far more complicated than might be imagined. The simple plan by which industrious ladies work a single collar on a traced pattern, with clean hands in a pure atmosphere, will not do when hundreds of thousands of collars are to be made, at the lowest rate, by poor children, in smoky hovels. In order to understand the matter clearly, it may be as well to transport ourselves to one of the large establishments in Glasgow, in whose extensive, well-lighted lofts the whole mechanism of the manufacture may be seen at work.
In the highest room, where the best light is obtained, we find a number of men, seated at small tables at the windows, engaged in drawing patterns. These are the designers, whose business it is to produce a constant and rapid succession of new patterns, either original or adapted from the French designs, which lie scattered on their tables. They are a very intelligent class, possessing considerable originality, and, what is even more important, thoroughly understanding the art of practical adaptation of costly designs to the necessities of the manufacture, without which the ingenious sketches of the French would be valueless. It is proper to add, that their powers of invention are steadily increasing year after year, and that the time is probably not remote when they will be independent of the Parisian designers.
The patterns sketched by them are transferred by the ordinary process to lithographic stones; and on entering the adjoining room, we find a large number of lithographic presses at work, some of great size. The unbleached muslin here receives the impression of the outline pattern, as paper is printed in the ordinary press; and the substitution of stones for the wooden blocks formerly used, has greatly cheapened and facilitated this process. The carved blocks were expensive to cut, and useless when the pattern was finished: the pattern is now put on the stone with great economy, and, the requisite number being struck off, is erased to make room for another.
The printed webs are now carried from the press-room to the floor below, where the green warehouse is situated—the common receptacle of the unbleached muslin going out to the working, and of the sewed goods coming in. The former are now made up into parcels, and sent off to the agents who are employed in the working districts to give out the work to the sewers, from whom they are again returned into the same department when sewed. We see them lying heaped in every direction, so saturated with dirt, that the pattern is hardly distinguishable from the muslin, looking and smelling as if no purative process could ever render them clean and sweet. The interval which elapses between the goods leaving the green warehouse and returning to it varies, with the nature of the goods, from a fortnight to six months; although occasionally pieces remain out much longer, and sometimes drop in after the lapse of years; while a per-centage are never returned at all, a loss which constitutes an item in the cost of the remainder. About three-quarters, at least, of all the embroidery is worked in Ireland; the remaining quarter being sewed in the south-western counties of Scotland. In Ireland, the sewing districts, at first confined to a very limited space in the neighbourhood of Donaghadee, have gradually spread, until the whole north, and even a portion of the western wilds of Connaught, have been covered with the agents of the Scotch and Irish manufacturers. There is every prospect that their extension will not stop here. It is requisite that the work should be performed at a very small cost; and from the position and habits of the Irish, they are able to work cheaper than the Scotch. The nature of the employment is also peculiarly fitted to them. It can be performed in their own cottages at leisure times, or by children, not otherwise useful. No cleanliness is required, as it matters not how dirty the piece is when finished; and the payments are prompt and in ready money. The remuneration is small, especially to children learning, and varies, according to the skill and industry of the worker, from 6d. to 5s. a week; but this is paid in cash immediately on the completion of the piece. It is easy to see what an important addition may thus be made to the means of a poor cotter, by the labour of the young children and girls, who would probably otherwise have no employment whatever.
The goods being fairly back in the green warehouse, the next process is to discharge the load of dirt contracted in the smoky mud-hovel, and restore the original snowy hue of the cotton. For this purpose they are sent out to what is termed a bleachfield, although those who should visit such a place in hopes of seeing a verdant lawn, strewn with the white folds of muslin waving in the summer breeze, would be grievously disappointed. A bleachfield is simply a huge steam wash-house, with red brick walls and a tall chimney vomiting smoke, with not a particle of turf about it. Here, amidst volumes of steam, and the unceasing splash of water, the mirky mass is subjected to repeated agitations in hot and cold solutions, by means of revolving hollow wheels, inside of which the embroidery is tossed and tumbled for many days. A little chlorine is at last used, with much care, to complete the bleaching; and after a term, varying from ten days to three weeks, the goods are once more returned to the manufacturer, of a pure white, starched and dressed as may be required. We shall find them by walking from the green warehouse into the darning and ironing rooms where the final process of examination and finishing goes on, and whence they are turned out in a complete state into the saleroom, on the lowest floor of the establishment, to be disposed on long mahogany polished counters for sale. The extreme economy and method of this long process may be imagined when we are shewn very pretty collars, the entire cost of which—designing, sewing, muslin, bleaching, and profit—only amounts to 3d., yet including a rather elaborate pattern; while a yard of good serviceable edging is produced for 2-1/4d.
The entire amount of the manufacture must of course be conjectural, but it has been estimated at about three-quarters of a million sterling a year. The principal part is sold in Glasgow, but a part of the Irish production is disposed of in Belfast. If we take, as the price of the work, two-thirds of the gross sum, the remaining third being cost of muslin, expenses, charges, and profit, we shall have L.500,000 as the sum annually distributed, in ready money, in small sums over the south of Scotland and the north of Ireland—a most important addition to the resources of the rural population of those districts. In addition to this, a large class of workers, male and female, are employed in Glasgow in the preparation and in the finishing of the goods—as designers, lithographers, weavers, clerks, darners, ironers, and patterners. These are all well paid—some very highly; and the young women composing the three latter classes are a remarkably well-to-do, prosperous class.
The growth of the manufacture has been much accelerated by the export-trade to the United States, where its superior cheapness and intrinsic excellence have induced a large consumption. Could we prevail on the French government to relax the prohibition which now bars its entrance into that country, a new and wide field would be opened for its extension, even at a pretty high duty; as the French manufacture, in its present state, is quite inadequate to supply the demand for cheap embroidery there. Even as it is, a good deal is smuggled in, and may be recognised by the experienced eye adorning the windows of the shops in Paris. An increased demand must tell immediately in favour of Ireland, the only place affording an increased supply of labour; and on this account, the prosperity and extension of the trade in sewed muslins must be an object of interest to all who desire the amelioration of the condition of the Irish peasant.