| Fig. 1. |
Hand Drilling.—The work is either “single-hand” or “double-hand.” In single-hand drilling, the miner wields the hammer with one hand, and with the other holds the drill or “bit,” rotating it slightly after every blow in order to keep the hole round and prevent the drill from sticking fast; in double-hand work, one man strikes, while the other holds and rotates the drill. For large and deep holes, two hammermen are sometimes employed.
| Fig. 2.—Sledge-hammer. |
A miner’s drill is a steel bar, occasionally round but generally of octagonal cross-section, one end of which is forged out to a cutting edge (fig. 1). The edge of the drill is made either straight, like that of a chisel, or with a convex curve, the latter shape being best for very hard rock. For hard rock the cutting edge should be rather thicker and blunter, and therefore stronger, than for soft rock. Drills are made of high-grade steel, as they must be tempered accurately and uniformly. The diameter of drill steel for hand work is usually from ¾ to 1 in., and the length of cutting edge, or gauge, of the drill is always greater than the diameter of the shank, in the proportion of from 7.4 to 4.3. Holes over 10 or 12 in. deep generally require the use of a set of drills of different lengths and depending in number on the depth required. The shortest drill, for starting the hole, has the widest cutting edge, the edges of the others being successively narrower and graduated to follow each other properly, as drill after drill is dulled in deepening the hole. Thus the hole decreases in diameter as it is made deeper. The miner’s hammer (fig. 2) ranges in weight from 3½ to 4½ ℔ for single-hand drilling, up to 8 or 10 ℔ for double-hand. If the hole is directed downward, a little water is poured into it at intervals, to keep the cutting edge of the drill cool and make a thin mud of the cuttings. From time to time the hole is cleaned out by the “scraper” or “spoon,” a long slender iron bar, forged in the shape of a hollow semi-cylinder, with one end flattened and turned over at right angles. If the hole is directed steeply upward and the rock is dry, the cuttings will run out continuously during the drilling; otherwise the scraper is necessary, or a small pipe with a plunger like a syringe is used for washing out the cuttings. The “jumper” is a long steel bar, with cutting edges on one or both ends, which is alternately raised and dropped in the hole by one or two men. In rock work the jumper is rarely used except for holes directed steeply downward, though for coal or soft shale or slate it may be employed for drilling holes horizontally or upward. Other tools used in connexion with rock-drilling are the pick and gad.
| Fig. 3.—Ingersoll-Sergeant Mining Drill. |
Holes drilled by hand usually vary in depth from say 18 to 36 in., according to the nature of the rock and purpose of the work, though deeper holes are often made. For soft rock, single-hand drilling is from 20 to 30% cheaper than double-hand, but this difference does not hold good for the harder rocks. For these double-hand drilling is preferable, and may even be essential, to secure a reasonable speed of work.
Machine Drills.—The introduction of machine drills in the latter part of the 19th century exerted an important influence on the work of rock excavation in general, and specially on the art of mining. By their use many great tunnels and other works involving rock excavation under adverse conditions have been rapidly and successfully carried out. Before the invention of machine drills such work progressed slowly and with difficulty. Nearly all machine drills are of the reciprocating or percussive type, in which the drill bit is firmly clamped to the piston rod and delivers a rapid succession of strong blows on the bottom of the hole. The ordinary compressed air drill (which may, for surface work, be operated also by steam) may be taken as an illustration. The piston works in a cylinder, provided with a valve motion somewhat similar to that of a steam-engine, together with an automatic device for producing the necessary rotation of the piston and drill bit. While at work the machine is mounted on a heavy tripod (fig. 3); or, if underground, sometimes on an iron column or bar, firmly wedged in position between the roof and floor, or side walls, of the tunnel or mine working. As the hole is deepened, the entire drill head is gradually fed forward on its support by a screw feed, a succession of longer and longer drill bits being used as required.
Among the numerous types and makes of percussion drill may be named the following:—Adelaide, Climax, Darlington, Dubois-François, Ferroux, Froelich, Hirnant, Ingersoll, Jeffrey, Leyner, McKiernan, Rand, Schram, Sergeant, Sullivan and Wood.
| Figs. 4 and 5.—Darlington’s Rock Drill. |
One of the simplest of the machine drills is the Darlington (figs. 4 and 5): a is the cylinder; b, piston rod; c, bit; d, d, air inlets, either being used according to the position of the drill while at work; h, piston; j, rifle-bar for rotating piston and bit; k, ratchet attached to j; l, brass nut, screwed into h, and in which j works; f, chuck for holding drill-bit; n, air port communicating between ends of cylinder, front and back of piston; o, exhaust port. This machine has no valve. From its construction, the compressed air (or steam) is always acting on the annular shoulder round the forward end of the piston. The piston is thereby forced back on the in-stroke until the port n is uncovered. This admits the compressed air to the rear end of the cylinder, and as the area of this end of the piston is much greater than that of the shoulder on the other end, the piston is driven forward and strikes its blow. When it has advanced far enough to cover the exhaust port o, the air behind the piston is exhausted, and, under the constant inward pressure noted above, the stroke is reversed. The rotation of piston and bit is caused by the rifle-bar j. On the outward stroke, j, with its ratchet k, is free to turn under a couple of pawls and springs, and consequently the piston delivers its blow without rotation. On the inward stroke the ratchet is held fast by the pawls, and the piston and bit are forced to rotate through a small part of a revolution. The cylinder is fed forward with respect to the shell r, by rotating the handle p, which works a long screw-bar engaging with a nut on the under side of the cylinder. The shell r is bolted to the clamp s, which in turn is mounted on the hollow column or bar g, or on a tripod, according to the character of the work. By means of the adjustable clamp s, the machine can be set for drilling a hole in any desired direction. The drill makes from 400 to 800 strokes per minute.