Piles are used as foundations in compressible or loose soil. The heads of the piles are sawn off, and a platform of timber or concrete rests on them. Cast iron and concrete reinforced piles are now used. Screw piles are cast iron piles which are screwed into the soil instead of being driven in. At their end is fixed a blade of cast iron from two to eight times the diameter of the shaft of the pile; the pitch of the screw varies from one-half to one-fourth of the external diameter of the blade.
Disk piles have been used in sand. These piles have a flat flange at the bottom, and water is pumped in at the top of the pile, which is weighted to prevent it from rising. Sand is thus blown or pumped from below the piles, which are thus easily lowered in ground which baffles all attempts to drive in piles by blows. In ground which is of the nature of quicksand, piles will often slowly rise to their original position after each blow.
Wells.—In some soils foundations may be obtained by the device of building a masonry casing like that of a well and excavating the soil inside; the casing gradually sinks and the masonry is continued at the surface. This method is applicable in running sands. The interior of the well is generally filled up with concrete or brick when the required depth has been reached.
Piers and Abutments.—Piers and abutments are of masonry, brickwork, or cast or wrought iron. In the last case they consist of any number of hollow cylindrical pillars, vertical or raking, turned and planed at the ends and united by a projection or socket and by flanges and bolts. The pillars are strengthened against lateral yielding by horizontal and diagonal bracing. In some cases the piers are cast iron cylinders 10 ft. or more in diameter filled with concrete.
Cylinder Foundations.—Formerly when bridge piers had to be placed where a firm bearing stratum could only be reached at a considerable depth, a timber cofferdam was used in which piles were driven down to the firm stratum. On the piles the masonry piers were built. Many bridges so constructed have stood for centuries. A great change of method arose when iron cylinders and in some cases brick cylinders or wells were adopted for foundations. These can be sunk to almost any depth or brought up to any height, and are filled with Portland cement concrete. They are sometimes excavated by grabs. Sometimes they are closed in and kept free of water by compressed air so that excavation work can be carried on inside them (fig. 35). Sometimes in silty river beds they are sunk 100 ft. or more, for
security against deep scouring of the river-bed in floods. In the case of the Empress bridge over the Sutlej each pier consisted of three brick wells, 19 ft. in diameter, sunk 110 ft. The piers of the Benares bridge were single iron caissons, 65 ft. by 28 ft., sunk about 100 ft., lined with brick and filled with concrete. At the Forth bridge iron caissons 70 ft. in diameter were sunk about 40 ft. into the bed of the Forth. In this case the compressed air process was used.
16. Erection.—Consideration of the local conditions affecting the erection of bridges is always important, and sometimes becomes a controlling factor in the determination of the design. The methods of erection may be classed as—(1) erection on staging or falsework; (2) floating to the site and raising; (3) rolling out from one abutment; (4) building out member by member, the completed part forming the stage from which additions are handled.
(1) In erection on staging, the materials available determine the character of the staging; stacks of timber, earth banks, or built-up staging of piles and trestles have all been employed, also iron staging, which can be rapidly erected and moved from site to site. The most ordinary type of staging consists of timber piles at nearly equal distances of 20 ft. to 30 ft., carrying a timber platform, on which the bridge is erected. Sometimes a wide space is left for navigation, and the platform at this part is carried by a timber and iron truss. When the headway is great or the river deep, timber-braced piers or clusters of piles at distances of 50 ft. to 100 ft. may be used. These carry temporary trusses of timber or steel. The Kuilenburg bridge in Holland, which has a span of 492 ft., was erected on a timber staging of this kind, containing 81,000 cub. ft. of timber and 5 tons of bolts. The bridge superstructure weighed 2150 tons, so that 38 cub. ft. of timber were used per ton of superstructure.
(2) The Britannia and Conway bridges were built on staging on shore, lifted by pontoons, floated out to their position between the piers, and lastly lifted into place by hydraulic presses. The Moerdyk bridge in Holland, with 14 spans of 328 ft., was erected in a similar way. The convenience of erecting girders on shore is very great, but there is some risk in the floating operations and a good deal of hauling plant is required.