The variety of materials which go to complete any single article of cutlery is very considerable; and as the stock list of a cutler embraces a vast number of articles different in form, properties and uses, the cutlery manufacturer must have a practical knowledge of a wide range of substances. The leading articles of the trade include carving and table knives and forks, pocket or clasp knives, razors, scissors, daggers, hunting knives and similar articles, surgical knives and lancets, butchers’ and shoemakers’ knives, gardeners’ pruning-knives, &c. The blades or cutting portions of a certain number of these articles are made of shear steel, and for others crucible cast steel is employed. Sometimes the cutting edge alone is of steel, backed or strengthened with iron, to which it is welded. The tang, or part of the blade by which it is fastened to the handles, and other non-cutting portions, are also very often of iron. Brass, German silver, silver, horn, tortoise-shell, ivory, bone, mother-of-pearl, and numerous fancy woods are all brought into requisition for handles and other parts of cutlery, each demanding special treatment according to its nature. The essential processes in making a piece of steel cutlery are (1) forging, (2) hardening and tempering, (3) grinding, (4) polishing, and (5) putting together the various pieces and finishing the knife, the workmen who perform these last operations being the only ones known in the trade as “cutlers.”
The following outline of the stages in the manufacture of a razor will serve to indicate the sequence of operations in making an article which, though simple in form, demands the highest care and skill. The first essential of a good razor is that it be made of the finest quality of cast steel. The steel for razors is obtained in bars the thickness of the back of the instrument. Taking such a bar, the forger heats one end of it to the proper forging temperature, and then dexterously fashions it upon his anvil, giving it roughly the required form, edge and concavity. It is then separated from the remainder of the bar, leaving only sufficient metal to form the tang, if that is to be made of steel. The tang of the “mould,” as the blade in this condition is termed, is next drawn out, and the whole “smithed” or beaten on the anvil to compact the metal and improve the form and edge of the razor. At this stage the razor is said to be “forged in the rough,” and so neatly can some workmen finish off this operation that a shaving edge may be given to the blade by simple whetting. The forged blade is next “shaped” by grinding on the dry stone; this operation considerably reduces its weight, and removes the oxidized scale, thereby allowing the hardening and tempering to be done with certainty and proper effect. The shaped razor is now returned to the forge, where the tang is file-cut and pierced with the joint-hole, and into the blade is stamped either the name and corporate mark of the maker, or any mark and name ordered by the tradesman for whom the goods are being manufactured. The hardening is accomplished by heating the blade to a cherry-red heat and suddenly quenching it in cold water, which leaves the metal excessively hard and brittle. To bring it to the proper temper for a razor, it is again heated till the metallic surface assumes a straw colour, and after being plunged into water, it is ready for the process of wet grinding. The wet grinding is done on stones which vary in diameter from 1½ to 12 in. according to the concavity of surface desired (“hollow-ground,” “half hollow-ground,” &c.). “Lapping,” which is the first stage in polishing, is performed on a wheel of the same diameter as the wet-grinding stone. The lap is built up of segments of wood having the fibres towards the periphery, and covered with a metallic alloy of tin and lead. The lap is fed with a mixture of emery powder and oil. “Glazing” and “polishing,” which follow, are for perfecting the polish on the surface of the razor, leather-covered wheels with fine emery being used; and the work is finished off with crocus. The finished blade is then riveted into the scales or handle, which may be of ivory, bone, horn or other material; and when thereafter the razor is set on a hone it is ready for use.
The processes employed in making a table-knife do not differ essentially from those required for a razor. Table-knife blades are forged from shear and other steels, and, if they are not in one piece, a bit of malleable iron sufficient for the bolster or shoulder and tang is welded to each, often by machinery, especially in the case of the cheaper qualities. The bolster is formed with the aid of a die and swage called “prints,” and the tang is drawn out. The tang is variously formed, according to the method by which it is to be secured in the haft, and the various processes of tempering, wet grinding and polishing are pursued as described above. Steel forks of an inferior quality are cast and subsequently cleaned and polished; but the best quality are forged from bar steel, and the prongs are cut or stamped out of an extended flattened extremity called the mould or “mood.” In the United States of America machinery has been extensively adopted for performing the various mechanical operations in forging and fitting table cutlery, and in Sheffield it is employed to a great extent in the manufacture of table and pocket knife blades, scissors and razors. The cutler of the 18th century was an artisan who forged and ground the blades and fitted them in the hafts ready for sale; to-day the division of labour is carried to an extreme degree. In the making of a common pocket-knife with three blades not fewer than one hundred separate operations are involved, and these may be performed by as many workmen composed of five distinct classes—the scale and spring makers (the scale being the metal lining which is covered by the handle proper), the blade forgers, the grinders, the cutters of the coverings of ivory, horn, &c., that form the handles, and the hafters or cutlers proper. Grinders are divided into three classes—dry, wet and mixed grinders, according as they work at dry or wet stones. This branch of trade is, in Sheffield, conducted in distinct establishments called “wheels,” which are divided up into separate apartments or “hulls,” the dry grinding being as much as possible separated from the wet grinding. Dry grinding, such as is practised in the shaping of razors described above, the “humping” or rounding of scissors, and other operations, used to be a process especially dangerous to health, lung diseases being induced by the fine dust of silica and steel with which the atmosphere was loaded; but a great improvement has been effected by resorting to wet grinding as much as possible, by arranging fans to remove the dust by suction, and by general attention to sanitary conditions.
CUTTACK, a city and district of British India in the Orissa division of Bengal. The city is situated at the head of the delta of the Mahanadi. Pop. (1901) 51,364. It is the centre of the Orissa canal system, and an important station on the East Coast railway from Madras to Calcutta. It contains the government college, named after Mr Ravenshaw, a former commissioner; a high school, a training school, a survey school, a medical school and a law school. The city formed one of the five royal strongholds of ancient Orissa and was founded by a warlike Hindu prince, Makar Kesari, who reigned from 953 to 961. Native kings protected it from the rivers by a masonry embankment several miles long, built of enormous blocks of hewn stone, and in some places 25 ft. high. A fortress defended the north-west corner of the town, and was captured by the English from the Mahrattas in October 1803. It is now abandoned as a place of defence.
The District of Cuttack lies in the centre of Orissa, occupying the deltas of the Mahanadi and Brahmani, together with a hilly tract inland. Its area is 3654 sq. m. It consists of three physical divisions: first, a marshy woodland strip along the coast, from 3 to 30 m. in breadth; second, an intermediate stretch of rice plains; third, a broken hilly region, which forms the western boundary of the district. The marshy strip along the coast is covered with swamps and malaria-breeding jungles. Towards the sea the solid land gives place to a vast network of streams and creeks, whose sluggish waters are constantly depositing silt, and forming morasses or quicksands. Cultivation does not begin till the limits of this dismal region are passed. The intermediate rice plains stretch inland for about 40 m. and occupy the older part of the delta between the sea-coast strip and the hilly frontier. They are intersected by three large rivers, the Baitarani, Brahmani and Mahanadi. These issue in magnificent streams through three gorges in the frontier hills. The Cuttack delta is divided into two great valleys, one of them lying between the Baitarani and the Brahmani, the other between the Brahmani and the Mahanadi. The rivers having, by the silt of ages, gradually raised their beds, now run along high levels. During floods they pour over their banks upon the surrounding valleys, by a thousand channels which interlace and establish communication between the main streams. After numerous bifurcations they find their way into the sea by three principal mouths. Silt-banks and surf-washed bars render the entrance to these rivers perilous. The best harbour in Cuttack district is at False Point, on the north of the Mahanadi estuary. It consists of an anchorage, land-locked by islands or sand-banks, and with two fair channels navigable towards the land. The famine commissioners in 1867 reported it to be the best harbour on the coast of India from the Hugli to Bombay.
The intermediate tract is a region of rich cultivation, dotted with great banyan trees, thickets of bamboos, exquisite palm foliage and mango groves. The hilly frontier separates the delta of British Orissa from the semi-independent tributary states. It consists of a series of ranges, 10 to 15 m. in length, running nearly due east and west, with densely-wooded slopes and lovely valleys between. The timber, however, is small, and is of little value except as fuel. The political character of these three tracts is as distinct as are their natural features. The first and third are still occupied by feudal chiefs, and have never been subjected to a regular land-settlement, by either the Mussulman or the British government. They pay a light fixed tribute. The intermediate rice plains, known as the Mogholbandi, from their having been regularly settled by the Mahommedans, have yielded to the successive dynasties and conquerors of Orissa almost the whole of the revenues derived from the province. The deltaic portions are of course a dead level; and the highest hills within the district in the western or frontier tract do not exceed 2500 ft. They are steep, and covered with jungle, but can be climbed by men. The most interesting of them are the Assa range, with its sandal trees and Buddhist remains; Udayagiri (Sunrise-hill), with its colossal image of Buddha, sacred reservoir, and ruins; and Assagiri, with its mosque of 1719. The Mahavinayaka peak, visible from Cuttack, has been consecrated for ages to Siva-worship by ascetics and pilgrims.
The population of the district in 1901 was 2,062,758, showing an increase of 6% in the preceding decade. The aboriginal tribes here, as elsewhere, cling to their mountains and jungles. They chiefly consist of the Bhumij, Tala, Kol and Savara peoples, the Savaras being by far the most numerous, numbering 14,775. They are regarded by the orthodox Hindus as little better than the beasts of the wildernesses which they inhabit. Miserably poor, they subsist for the most part by selling firewood or other products of their jungle; but a few of them have patches of cultivated land, and many earn wages as day labourers to the Hindus. They occupy, in fact, an intermediate stage of degradation between the comparatively well-to-do tribes in the tributary states (the stronghold and home of the race), and the Pans, Bauris, Kandras and other semi-aboriginal peoples on the lowlands, who rank as the basest castes of the Hindu community. The great bulk of the Indo-Aryan or Hindu population consists of Uriyas, with a residue of immigrant Bengalis, Lala Kayets from Behar and northern India, Telingas from the Madras coast, Mahrattas from central and western India, a few Sikhs from the Punjab and Marwaris from Rajputana. The Mahommedans are chiefly the descendants of the Pathans who took refuge in Orissa after the subversion of their kingdom in Bengal by the Moguls in the 16th century.
Rice forms the staple product of the district; its three chief varieties are biali or early rice, sarad or winter rice, and dalua or spring rice. The other cereal crops consist of mandua (a grass-like plant producing a coarse grain resembling rice), wheat, barley, and china, a rice-like cereal. Suan, another rice-like cereal, not cultivated, grows spontaneously in the paddy fields. Pulses of different sorts, oilseeds, fibres, sugar-cane, tobacco, spices and vegetables also form crops of the district. The cultivators consist of two classes—the resident husbandmen (thani) and the non-resident or migratory husbandmen (pahe).
The Orissa canal system, which lies mainly within Cuttack district, is used both for irrigation and transport purposes. The railway across the district towards Calcutta, a branch of the Bengal-Nagpur system, was opened in 1899. Considerable trade is carried on at the mouth of the rivers along the coast.