There are also various useful implements, called by the work-people "irons," for cutting out petals, calyxes, and bracts, and for giving to leaves those various serrated and other forms which produce such wonderful variety in foliage. These cutting tools, two of which are shown in Figs. 6 and 7, are of iron, with a hollow handle, flat at its upper extremity, that the hammer may be readily applied. They are about four or five inches long, and of numerous sizes and varieties. That they may cut rapidly and clearly, the edges are occasionally rubbed with dry soap. When a leaf becomes attached to the interior, and cannot be shaken out, a little ring of wire, Fig. 8, is introduced in a hole j, Fig. 7, left for that purpose to disengage it. The material is doubled several times under the cutter, so that several petals or leaves may be cut out at once. The block on which the leaves are cut out is rather a complicated affair. It is placed near a window, and as far as possible from the workers, that the blows of the hammer may not interfere with their employment. Sometimes it consists of a very stout framework of timber, on which is placed a mattress of straw to deaden the blows, and upon this mattress a thick smooth piece of lead, forming a square table, Fig. 9. In some cases a solid block of timber is used, a portion of the trunk of a tree taken near the root, and on this the mattress and the leaden table are placed. The hammers used at this work are short and heavy; one is especially adapted for smoothing the surface of the lead when it becomes indented all over by the blows of the workman.
Fig. 9.
Fig. 10. Fig. 11. Fig. 12. Fig. 13.
The cutting out of the leaves and petals is only a preliminary operation to the more perfect imitation of nature; the leaves must next be gauffered to represent the veins, the fold, and the endless touches and indentations which are found in the natural plant. Gauffering is executed in two ways, the first and simplest being that which merely gives the hollow form to the petals of roses, cherry-blossoms, peach, hawthorn, and numerous other flowers which preserve, until the period of decay, somewhat of the form of a bud, all the petals beautifully curving inwards. To imitate these, the gauffering tools are simple polished balls of iron fixed on iron rods, with a wooden handle attached, as shown in Fig. 10. The balls are of various sizes, from a pin's head upwards, to adapt them to the minute blossoms of such flowers as the forget-me-not, which require only the slightest degree of curvature, and to the large flowers of camelia, dahlia, mallow, &c., where the curvature is of often very great. These balls are made slightly warm, so as to fix the forms decidedly, without effacing the colors. The petals are placed on a cushion, and the iron is pressed against them. But curvature alone is not sufficient; there is, in many petals, a decided fold or plait up the centre, springing from the point where it is attached to the germen. This fold can be obtained by the use of a prism-shaped iron, Fig. 11. Conical, cylindrical, and hooked irons, Figs. 12, 13, are also useful to imitate the various minutiæ of the blossoms. A cushion near each artist serves as a rest to the gauffering irons, which must be preserved from the least taint of dust, seeing that they are applied to the most delicately-beautiful portions of the flower. The veins and curves of leaves are given by gauffers composed of two distinct parts, on each of which is severally moulded in copper the upper and under surface of the leaf as shown in Fig. 14. Sometimes, one part is of iron, the other of copper. It is necessary to have a very large assortment of these gauffers; in fact, they should correspond in number with the cutting-irons by which the forms of leaves are punched out. The leaf or leaves being inserted in the gauffer, a powerful pressure is given to stamp the desired form. This is accomplished either by means of a heavy iron pressed on the lid, or by two or three smart blows of a hammer, or, better still, by the uniform action of a press, such as is shown in Fig. 15. Besides the above articles, the workshop is provided with an abundance of boxes, scissors large and small, for cutting wire, as well as textile fabrics, camel-hair pencils, sponges, canvas-bags, &c., that everything likely to be needed by the work-people may be immediately at hand.
Fig. 14.