I am quite sure the section will agree with me in thinking it was very fortunate for us, and for science generally, that our president refrained from occupying the time of the section by a retrospect, and devoted himself, in that lucid and clear address with which he favored us, to the consideration of certain scientific matters connected with engineering, and to the foreshadowing of the directions in which he believes it possible that further improvements may be sought for. But I think it is desirable that some one should give to this section a record, even although it must be but a brief and an imperfect one, of certain of the improvements that have been made, and of some of the progress that has taken place, during the last fifty years, in the practical application of mechanical science, with which science and its applications our section is particularly connected. I regret to say that, like most of the gentlemen who sat on this platform yesterday, who, I think, were, without exception, past presidents of the section, I am old enough to give this record from personal experience. Fifty years ago I had not the honor of being a member, nor should I, it is true, have been eligible for membership of the association; but I was at that time vigorously making models of steam-engines, to the great annoyance of the household in which I lived, and was looking forward to the day when I should be old enough to be apprenticed to an engineer. Without further preface, I will briefly allude to some of the principal developments of a few of the branches of engineering. I am well aware that many branches will be left unnoticed; but I trust that the omissions I may make will be remedied by those present who may speak upon the subject after me.
I will begin by alluding to
THE STEAM-ENGINE EMPLOYED FOR MANUFACTURING PURPOSES.
In 1831, the steam-engine for these purposes was commonly the condensing beam engine, and was supplied with steam from boilers, known, from their shape, as wagon boilers; this shape appears to have been chosen rather for the convenience of the sweeps, who periodically went through the flues to remove the soot consequent on the imperfect combustion, than for the purpose of withstanding any internal pressure of steam. The necessary consequence was, that the manufacturing engines of those days were compelled to work with steam of from only 3½ lb. to 5 lb. per square inch of pressure above atmosphere. The piston speed rarely exceeded 250 feet per minute, and as a result of the feeble pressure, and of the low rate of speed, very large cylinders indeed were needed relatively to the power obtained. The consumption of fuel was heavy, being commonly from 7 lb. to 10 lb. per gross indicated horsepower per hour. The governing of the engine was done by pendulum governors, revolving slowly, and not calculated to exert any greater effort than that of raising the balls at the end of the pendulum arms, thus being, as will be readily seen, very inefficient regulators. The connection of the parts of the engine between themselves was derived from the foundation upon which the engine was supported. Incident to the low piston speed was slowness of revolution, rendering necessary heavy fly wheels, to obtain even an approach to practical uniformity of rotation, and frequently rendering necessary also heavy trains of toothed gearing, to bring up the speed from that of the revolutions of the engine to that of the machinery it was intended to drive.
In 1881, the boilers are almost invariably cylindrical, and are very commonly internally fired, either by one flue or by two; we owe it to the late Sir William Fairbairn, President of the British Association in 1861, that the danger, which at one time existed, of the collapse of these fire flues, has been entirely removed by his application of circumferential bands. Nowadays there are, as we know, modifications of Sir William Fairbairn's bands, but by means of his bands, or by modifications thereof, all internally flued boilers are so strengthened that the risk of a collapse of the flue is at an end. Boilers of this kind are well calculated to furnish—and commonly do furnish—steam of from 40 lb. to 80 lb. pressure above atmosphere.
The piston speed is now very generally 400 feet or more, so that, notwithstanding that there is usually a liberal expansion, the mean pressure upon the piston is increased, and this, coupled with its increased speed, enables much more power to be obtained from a given size of cylinder than was formerly obtainable. The revolutions of the engine now are as many as from 60 to 200 per minute, and thus, with far lighter fly-wheels, uniformity of rotation is much more nearly attained.
THE EVAPORATIVE CONDENSER.
Moreover, all the parts of the engine are self-contained; they no longer depend upon the foundation, and in many cases the condensing is effected either by surface condensers, or, where there is not sufficient water, the condensation is, in a few instances, effected by the evaporative condenser—a condenser which, I am sorry to say, is not generally known, and is therefore but seldom used, although its existence has been nearly as long as that of the association. Notwithstanding the length of time during which the evaporative condenser has been known to some engineers, it is a common thing to hear persons say, when you ask them if they are using a condensing engine, "I can not use it; I have not water enough." A very sufficient answer indeed, if an injection condenser or an ordinary surface condenser constituted the sole means by which a vacuous condition might be obtained; but a very insufficient answer, having regard to the existence of the evaporative condenser, as by its means, whenever there is water enough for the feed of a non condensing engine, there is enough to condense, and to produce a good vacuum.
The evaporative condenser simply consists of a series of pipes, in which is the steam to be condensed, and over which the water is allowed to fall in a continuous rain. By this arrangement there is evaporated from the outside of the condenser a weight of water which goes away in a cloud of vapor, and is nearly equal to that which is condensed, and is returned as feed into the boiler. The same water is pumped up and used outside the condenser, over and over, needing no more to supply the waste than would be needed as feed water. Although this condenser has, as I have said, been in use for thirty or forty years, one still sees engines working without condensation at all, or with waterworks water, purchased at a great cost, and to the detriment of other consumers who want it for ordinary domestic purposes; or one sees large condensing ponds made, in which the injection water is stored to be used over and over again, and frequently (especially toward the end of the week) in so tepid a state as to be unfit for its purpose. The governing is now done by means of quick-running governors, which have power enough in them to raise not merely the weight of the pendulum ball, which is now small, but a very heavy weight, and in this way the governing is extremely effective. I propose to say no more, looking at the magnitude of the whole of my subject, upon the engine used for manufacturing purposes, but rather to turn at once to those employed for other objects.