The subject of the patent laws is, therefore, of interest to us, as it is to other manufacturers. You are aware that the Government has introduced a bill for amending these laws. If that bill should pass, it will effect several important changes. It will, in the first place, enable a poor man to obtain protection for an invention at a small cost; secondly, it will make it more difficult than at present for a merely pretended invention to obtain the protection and prestige of a patent; thirdly, it will promote the amalgamation of mutually interdependent inventions by the clause which compels patentees to grant licenses; and, lastly, it will enable the Government to enter into treaties with other powers for the international protection of inventions. If you should be of opinion that these are objects deserving of your support, I hope that you will induce your representatives in the House of Commons to do all that is in their power to assist the Government in passing them into law.
GROWTH OF THE SIEMENS-MARTIN PROCESS.
The growth of the open hearth or what is known as the Siemens-Martin process of making steel, during the interval from 1869 to the present time, has been no less remarkable than that of the Bessemer process; for though it has not attained the enormous dimensions of the latter, it has risen from smaller beginnings. Mr. Ramsbottom started a small open-hearth plant at the Crewe Works of the London and North-Western Railway, in 1868, for making railway tires, and the Landore Works were begun by Sir W. Siemens in the same year. On the Continent there were a few furnaces at the works of M. Emile Martin, at the Firming Works, and at Le Creuzot. None of these works, I believe, possessed furnaces before 1870, capable of containing more than four-ton charges, ordinarily worked off twice in twenty-four hours. The ingots weighed about 6 cwt., and the largest steel casting made by this process, of which I can find any account, did not exceed 10 cwt. At the present day, we have furnaces of a capacity of from 15 to 25 tons, and by combining several furnaces, single ingots weighing from 120 to 125 tons have been produced at Le Creuzot. The world's production of open-hearth steel ingots for ship and boiler plates, propeller shafts, ordnance, wheels and axles, wire billets, armor plates, castings of various kinds, and a multiplicity of other articles, cannot have been less than from 800,000 to 850,000 tons in 1882.
The process itself has followed two somewhat dissimilar lines. In this country, iron ores of a pure quality are dissolved in a bath of pig iron, with the addition of only small quantities of scrap steel and iron. At Le Creuzot large quantities of wrought iron are melted in the bath. This iron is puddled in modified rotating Danks furnaces containing a charge of a ton each. The furnaces have a mid-rib dividing the product into two balls of 10 cwt., which are shingled under a 10-ton hammer. The iron is of exceptional purity, containing less than 0.01 per cent. of phosphorus and sulphur. I should add that the two rotating furnaces produce 50 tons of billets in twenty-four hours.
PRESENT PRODUCTION OF WROUGHT IRON.
Meanwhile, the world's production of wrought iron has not been stationary. I cannot give very accurate figures, as the statistics of some countries are incomplete, while in others the output of puddled bar only, and not that of finished iron, has been ascertained. The nearest estimate which I can arrive at is a production increased from about 5,000,000 tons in 1869 to somewhat over 8,000,000 tons of finished iron in 1882; an increase all the more remarkable when it is considered that at the present time iron rails have been almost entirely superseded by steel. It is due, no doubt, in part to the extensive use of iron plates and angles in shipbuilding; but, apart from these, and from bars for the manufacture of tin-plates, the consumption has increased for the numberless purposes to which it is applied in the world's economy.
PROGRESS OF PUDDLING.
There has been no striking improvement in the manufacture of puddled iron, partly on account of the impression that it is doomed to be superseded by steel. Mechanical puddling has made but little progress, and few of the attempts to economize fuel in the puddling furnace, by the use of gas or otherwise, have been successful. I would, however, draw attention to the remarkable success which has attended the use of the Bicheroux gas puddling and heating furnaces at the works of Ougrée, near Liege. The works produce 20,000 tons of puddled bars per annum, in fifteen double furnaces. The consumption of coal per ton of ordinary puddled bar is under 11 cwt., and per ton of "fer à fin grain" (puddled steel, etc.) 16 cwt. The gas is produced from slack, and the waste heat raises as much steam as that from an ordinary double furnace. The consumption of pig iron per ton of puddled bar was rather less than 21½ cwts. for the year 1882; and that of "mine" for fettling was 33 lb. The repairs are said to be considerably less than in the ordinary furnaces, and the puddlers earn from 25 to 30 per cent. more at the same tonnage rate. I have already mentioned the large consumption, reckoned in tons of pig iron, of the materials for shipbuilding.
GROSS OF IRON AND STEEL SHIP BUILDING.
It may be useful to add that the gross tonnage of iron vessels classed during 1882 by the three societies of Lloyd's, the Liverpool Registry, and the Bureau Veritas was 1,142,000, and of steel 143,000 tons, and that the proportion of steel to iron vessels is increasing from year to year. I am informed by our colleague, Mr. Pearce, of Messrs. Elder's firm, that the largest vessel built by them in 1869 was an iron steamer, of 3,063 tons gross, with compound engines of 3,000 horse power, working at 60 lb. pressure; speed, 14 knots.