Scientific American Supplement, No. 430, March 29, 1884

by Various

"The variations from the rule, however, must be a matter of experience with each form of burner. There is also the fact that with small divided flames it is not necessary to mix so large a proportion of air, as each flame will take up air, on its external surface; but in this case the flames are longer, hollow, and of lower temperature. As a matter of actual practice, where a burner is used which gives a number of flames or jets, the diameter of the mixing-tube does not need to exceed eight times the diameter of the gas jet; the remainder of the air required being taken up by the surfaces of the flames.

"Wire gauze, made of wire the thickness of 22 iron wire gauge, 20 wires to the linear inch, and tinned after weaving, has an area in the holes of ¼ its surface. By calculation, the area of a gauze surface in a burner should, therefore, be taken at four times that of the tube, and our standard of 1¼ inch tube requires a gauze surface of 2½ inches in diameter. This rule is subject to variation in burners of a small size, owing to the air that can, if required, be taken up by the external surface of the flame, which, of course, is much greater in proportion in a small flame than in a large one. Where the diameter of the gauze is, say, not over one or two inches, the theoretical maximum gas supply may be exceeded, and a varying compensation is necessary with each size. My rule is intended to apply to burners of larger diameters, where the external air supply plays a comparatively unimportant part.

Fig. 2.

"It must be remembered that burners of this class, which burn without the necessity of an external air supply in a flame which is solid, require the mixture to be correct in proportions. A very slight variation makes an imperfect flame. Not only does the gas jet require to be adjusted with great precision, but it also needs more or less adjustment for different qualities of gas. An ordinary hollow or divided flame is able to take up on its surface any deficiency of air supply; but with the high power solid flames the outside surface is small, and the consequence is that one of these burners, adjusted for gas of poor quality, may, when used with rich gas, give a long hollow or smoky flame, unless the gas jet be reduced in size. When perfect, the flame shows a film of green on the surface of the gauze; and if a richer gas is used, the green film lifts away. To cause this to fall again, and to produce a solid flame, it is necessary to take out the gas jet, and tap the end with a hammer until, on trial, it is found correct. If too small, the green film lies so closely as to make the gauze red hot. Where the 'tailing up' of the carbonic oxide flame is objectionable, there is no practical difficulty whatever in constructing these burners as a ring, with an air supply in the center, which greatly reduces the length of the 'tail.' In practice it is a decided advantage to have a center air-way in all burners of more than about 2 in. diameter, as it enables the injecting tube to be slightly shortened, and lessens the liability of the green film to lift with varying qualities of gas. In this class of burner I have adopted the small central air-way as a decided improvement in the burners."

In such processes as the roasting of coffee, chiccory, grain, etc., a diffused heat is necessary, but of much greater intensity than can be obtained with economy from heated air. In these cases the application of a direct flame is necessary, and it may be in actual contact with the substances to be heated, provided these are kept in constant and rapid motion.

The use of a revolving cylinder brings in complications with any burner which is supplied with gas at ordinary pressures without any artificial air supply, as the currents of air caused by the motion of the cylinder interfere with the satisfactory working of any burner; and the air supply must be either protected from draughts and irregular air currents, or the air must be applied artificially from some independent source. One exceedingly good way of making any burner work, independently of the currents caused by a revolving cylinder, is to apply the flame inside the cylinder at the center, making the substances to be heated to fall in a continuous stream through the flame. This system is not applicable to fine powders or sticky substances, as it necessitates the perforation of the cylinder, to allow of the escape of products of combustion.

For this class of work, a very concentrated heat is not desirable, as a rule, and a slit or a perforated burner is preferable. Of this class of burner I have here a sample, which is not only new in its constructive details, but has great and special advantages for many purposes. As you see, it resembles a number of ordinary furnace bars, with this difference, that each bar is a burner; in fact, it is an ordinary furnace grate, which supplies its own fuel. With the usual day pressure of gas=1 inch of water, this burner will, at its maximum power, consume about 100 cubic feet of gas per hour per square foot of burner surface, and as it can readily be made almost any form or size, its adaptability for a great number of uses is evident. I have made it in many sizes and shapes, to give flames from ½ inch wide by 5 feet long to large square or oblong blocks. By applying a blast of air at the ordinary gas jets, and supplying the gas by a separate pipe, or series of pipes, below the open end of the burner, this can be converted into a furnace of extraordinary power. It is quite possible to burn as much as 2,000 cubic feet of gas per hour per square foot of burner surface, producing a heat sufficient to fuse any ordinary crucible. You see its power when I place a bundle of iron wire in the flame; it is, in fact, a concentration of hundreds or thousands of powerful blowpipe flames in one mass. It has also this advantage, that with a blast of air it will burn and work equally well any side up, and the flames can therefore be directed straight on their work without loss. It is, in one form or another, almost a universal burner, as it can be readily adapted to almost any purpose, from tempering a row of needles to making steam for a 200 horse power steam engine. It is easy to make, easy to manage, practically indestructible, and for commercial purposes has, I think, a general adaptability which will bring it, in one form or another, into almost universal use. I may say that when we are in a special fix, this has in every case landed us out of the difficulty.

For heating large plates of metal equally, for drying paper impressions for stereotypers, hot pressing hosiery, crumpet baking, working up plastic masses which can only be worked hot, and work of this class, a number of separate flames equally diffused under the whole surface of the plate are necessary to equalize the heat, unless the plate is very thick, and these are better if produced by a mixture of gas and air; but in heating wide plates one difficulty must always be remembered, the burnt gases from the center flames can only escape by passing over the outer flames, and therefore a space must be left between the top of the flame and the plate, or the outer flames will be smothered and make a most offensive smell.

In hosiery presses, printers' arming presses, and many others, the top plate also requires to be heated. The best way to do this is to use a number of blowpipe flames directed downward. In many cases the supply of air under pressure is a practical difficulty and objection. This is overcome, to a certain extent, by the use of a thick upper plate with a number of horizontal holes, into which a Bunsen flame is directed. In every case I have seen, without one single exception, the holes are either too small, or the burner is placed too close, and the consequence is that the gas, instead of burning inside the holes, as it should, passes through partially unburnt, and is consumed at the opposite end, where it is absolutely useless, the flame not being in contact with or under the surface to be heated, and therefore doing no work. In hosiery presses this is a great objection, as the holes are so long that an equal heat is simply impossible, and the only remedy is to use a blowpipe flame, which forces sufficient air in with the gas to insure combustion where the heat is necessary. The same remark applies to crape and embossing rollers.