Let us now return to the solid matter from which the fatty acids have been removed by pressure. This brown, earthly-looking cake consists of vegetable impurity washed off from the cloth, of short fibers, and of various dye stuffs. It is divided into two lots: That which contains indigo, and that which contains none, or which contains too small a quantity for profitable extraction. And it may here be remarked, that it is advisable to collect the suds from cloth dyed with indigo separate from that to dye which no indigo has been employed. The residue from indigo-dyed cloth has always a more or less blue shade, and if much indigo is present, the well-known copper-color is evident. Of course, the amount of indigo must greatly vary, but it may rise to 8 or 10 per cent. of the total weight of the refuse.
To recover the indigo from this refuse, the somewhat hard cakes are broken up, placed in a tank, and allowed to steep in water. When quite disintegrated, they are transferred to another tank--a barrel may be used for small quantities--and thus this refuse is exposed to the reducing action of copperas and lime. The indigo is converted into indigo-white, and is rendered soluble, and it oxidizes on the surface, forming a layer of blue froth on the top of the liquid, while the remainder of the impurities sinks. This process of reduction may last for twenty-four hours, and is helped by frequent stirring.
The indigo scum is preserved, and placed in filter cloths, where it is thoroughly washed with water two or three times. The residue which has sunk to the bottom is removed, dried, and forms a valuable manure, owing to the amount of the nitrogen which it contains. Its value may be increased by addition of weak vitriol, which exercises a decomposing action on the nitrogenous matter, forming with it sulphate of ammonia. The original residue from the filter-press, if it does not contain indigo, may be at once put to similar use.
In large works, which dye their own goods, it is well known that the "fermentation vat" is in general use for indigo-dyeing. But this vat requires constant superintendence, and must be kept in continual action; besides, it is successful only on a comparatively large scale. And, moreover, it requires skilled labor. Small works, or works in which dyeing is only occasionally practiced, find it more convenient to use Schützenberger and Lalande's process. Although this process is well known, a short description of it may not here be out of place.
The process depends on the reduction of indigo to indigo-white, or soluble indigo, by means of hyposulphite, or, as it is generally termed to avoid confusion with antichlore, rightly named thiosulphate of soda, hydrosulphite of soda. The formula of this substance is NaHSO2, as distinguished from what is commonly known as hyposulphite of soda, Na2S2O3. It is produced by the action of zinc-dust on the acid sulphite of soda. The zinc may be supposed to remove oxygen from the acid sulphite, NaHSO3, giving hyposulphite, NaHS02. The reduction of the acid sulphite is best performed in a cask, which can be closed at the top, so as to avoid entrance of air. The acid sulphite of soda, at a strength of 50 or 60 Twaddell (specific gravity 1.26 to 1.3), is placed in the cask, and zinc-dust is added, with frequent stirring. The liquid is then mixed with milk of lime, and after again thoroughly stirring, the liquid is allowed to settle, and the clear is decanted into the dyeing-copper. The indigo, in the frothy state in which it is skimmed from the purifying barrels or tanks, is then added, with sufficient lime to dissolve it when it has been reduced. It is heated gently by a steam coil, to about 90° Fahr., and the goods are dyed in it. The colors obtained by means of this indigo are light in shade, and the goods must be dipped several times if dark shades are required. But it is found better in practice not to attempt to dye dark shades by this process; the ordinary indigo-vat is better adapted for such work. The object of not wasting indigo is sufficiently attained by employing it for the purpose to which it is best adapted. Of course the recovered indigo may be used in the ordinary manner. I merely mention the most convenient way of disposing of it in works where only a small quantity is recovered, and which do not practice dyeing on an extensive scale.
I have now to ask you to turn to a different subject, namely, the scouring of wool, not by the usual agent, water, but by a liquid, bisulphide of carbon, made by the action of sulphur vapor on red hot coke or charcoal.
This, again, is not wholly a new process, for various attempts have been made to dissolve out the yolk, or suint, or greasy matter from unwashed wool, as it comes from the back of the sheep. Fusel oil has been patented for this purpose. Carbon disulphide has also been patented, but, as will afterward be shown, the old method of removing it from the wool injured the color and quality of the fiber, so as to make the application of this scouring agent a failure.
Wool in its unwashed state contains a considerable proportion of what is termed suint. This consists of the fatty matter exuded as perspiration from the sheep, along with, or in some form of combination with, potash derived from the grass on which the sheep feed. Suint was first investigated by Vauquelin. He obtained it by evaporating, after filtration, the water in which raw fleeces had been washed. The residue is of a brown color, and has a saline, bitter taste. On addition of an acid to its solution in water, it coagulates, and a fatty matter rises to the surface. It is, in fact, a potash soap, to a great extent containing carbonate and acetate of potash, along with chloride of potassium and lime, probably in combination also with fatty acids. It is usually mixed with sand and carbonate of lime.
In 1828, M. Chevreul, who is still alive in Paris, although nearly a century old, published an analysis of merino wool. It consisted of:
Per cent.
Pure wool 31.23
Soluble _suint_ 32.74
Insoluble 8.57
Earthy matter 27.46
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