The success of the Bessemer process when carried out on the small scale at Avesta in Sweden, as described by Professor Ehrenwerth, and subsequent experiments of a similar kind made at Pravali, in Carinthia, and elsewhere, have led the author, who is specially occupied in the building of Bessemer works, to design a plant suitable for operation upon small charges. This consists essentially of a converter about 1 meter outside diameter, and 1.5 meters high, connected by a single trunnion to a horizontal steel shaft carried by the arm of a hydraulic crane which is very similar in character to the ladle crane of a large sized converter. The sweep of the crane is such as to allow the converter to be brought close up to the tap hole of the blast furnace or cupola, so that the use of open gutters for the fluid metal may be avoided as much as possible. The converter is turned on its axis by a screw and worm wheel, which is manipulated by a workman standing on a platform at the opposite arm of the crane. The blast is brought in from above by a pipe down the central pillar of the crane, which is connected with the blast-main by a flexible tube and packed joint. The outer trunnion bearing is open, so that by slightly raising and lowering the ram of the crane, the converter may be left suspended to a weighing machine in front of the furnace, if it is required to determine the weight of the charge. When the converter is filled, it is borne by the crane into a convenient position for blowing, and if the basic method is followed for removing the slag, the converted metal is cast into ingot moulds, which are manipulated by a small ingot crane of the ordinary pattern. In the case of small existing blast-furnaces, which usually have their tap holes near to the ground, it may be necessary to have a shallow ingot pit (20 to 24 inches deep); but with cupolas this will not generally be necessary, and the whole of the operations may be carried on at the ground level. Each crane is intended to be supplied with two or three converters, so that operations may be carried on continuously. The weight of charge proposed is 15 cwt., which should under ordinary conditions give 12 cwt. of ingots. Taking the time of a single converting operation at half an hour it will be easy to obtain fifty blows per day, or a production of 30 tons. This may be easily increased by placing a second converting crane on the other side of the furnace, for which the same blowing engine will be sufficient, as the actual blowing time will not exceed twelve minutes. The labor required for each converter will be about six men per shift.

The blast required has been experimentally determined at 40-50 cubic meters per minute at 15 lb. pressure. This will be supplied by a single cylinder engine of 900 millimeters blast, and 786 millimeters steam piston, diameter 786 millimeters, stroke making fifty revolutions per minute, which is also to work a Root blower and the accumulator pumps. Having regard to these very different demands upon the power of the engine, it will be provided with expansion gear, allowing a considerable variation in the cut-off. A single boiler of 70 to 75 square meters heating surface will be sufficient. The accumulator is intended to work at 300 lb. pressure.

The cost of the plant, including one of each of the following items, converter, converter truck, blowing engine, accumulator, ingot crane, centesimal weighing machine, and accumulator pump, is estimated at £2,050 to £2,100; and that of the steam boiler, £325. The buildings may be of the simplest and cheapest possible character. As the productive power of such a plant contrasts very favorably with its cost, the author considers that it may be fairly expected to meet the competition of large works, especially in the manufacture of a high-class product.—Stahl und Eisen, vol. iv., page 524; through Proc. Inst. Civ. Eng.


TRIPLE COMPOUND ENGINES.[[1]]

By Mr. A.E. SEATON.

My attention was first called to the modern triple compound engine by the published reports of the trial trip of the yacht Isa, and in it I plainly discerned the germs of a successful new type of engine; but it was not until I had seen the engines of the screw steamer Aberdeen erected in the workshops of Messrs. Robert Napier & Sons that I became convinced that it was the engine of the immediate future. It is, however, due to the farsightedness and enterprise of Mr. C.H. Wilson, M.P., that I was enabled to try the merits of the new system and compare it with the old. Mr. Wilson had already viewed the triple compound engine with more than ordinary interest, and it required little persuasion on my part to allow the company to which I have the honor to belong to construct a triple expansion engine in lieu of the ordinary compound for one of four sister ships which it then had in hand for Messrs. Thomas Wilson, Sons & Co., the latter only stipulating that it was to be of the same power as the engine already contracted for. As I was quite convinced that economy was due to the system rather than to the higher pressure, it was decided not to increase the boiler pressure more than was necessary to suit the triple system. The other three ships already alluded to were being fitted with engines having cylinders 25 inches and 50 inches diameter by 45 inches stroke, and supplied with steam of 90 lb. pressure from a double ended boiler 13 feet 9 inches diameter by 15 feet long, having a total heating surface of 2,310 feet, so that these engines have every qualification for being economical so far as general proportions go, the stroke being an abnormally long one and the boiler of ample size. Experience has since shown that these engines are economical in coal, and the wear and tear exceptionally small.

The new engines for the fourth boat were made with considerably shorter stroke, and the cylinders proportioned so as to give equal power; they are 21 inches, 32 inches, and 56 inches diameter by 36 inches stroke, the high pressure cylinder being supported on columns immediately over the medium cylinder, and in other respects these engines were made as near as possible like the other ones above named. Steam at 110 lb. pressure is supplied from a double ended boiler 12 feet 9 inches diameter and fifteen feet long, having a total heating surface of 2,270 square feet, and identical in design with the boiler supplied for the other engines. The propellers were made exactly alike in all respects, and the ships being likewise precisely alike, a comparison of the performances of the one fitted with the triple engines could be made with as little grounds for differences of opinion as is possible. One of the ships fitted with the ordinary compound engines was named the Kovno, that with the triple compound engines the Draco. Their dimensions are as follows:

Feet. Inches.
Length between perpendiculars. 270 0
Breadth. 34 0
Depth of hold. 18 3