In Fig. 25, circular construction is exhibited as applied to the apsidal end of a church, slabs similar to those shown in Fig. 21 being employed for that purpose, while Figs. 22, 23, and 24 show forms of slabs suitable for constructing cylinders with horizontal axes and domes. In Fig. 19, which is the upper part of Fig. 20, is shown a system of constructing floors of these slabs. It is only necessary to explain that the slabs are first keyed to the lower flange of the iron joist by means of a cement (bituminous preferred), and the combination is then fixed in position, the edges of the slabs adhering to, or rather supported by, the iron joist being rebated so as to receive and support intervening slabs, the heading joints of which are laid to break with those of the slabs supported by the joists. For double floors the iron joists are made with a double flange on their lower edge, and are fitted to iron girders, which cross in the opposite direction. This provision secures the covering of the cross girders on their undersides by the ceiling slabs. The concrete having been deposited upon the slabs, its upper surface may be finished off in any of the usual ways, while the ceiling may be treated in any of the ways described for the walls. This system does not exclude the ordinary methods of constructing floors and roofs, although it supplies a fireproof system. Where required, bricks, stone, and, in fact, any other building material, may be used in conjunction with the slabs.
The system of building construction is intended, as in the case with all concrete, to supersede brickwork and masonry in the various uses to which they have been applied, and, at the same time, to offer a more perfect system of building in concrete. Hitherto slab concrete work has never been erected in a perfectly finished state (i.e., with mouldings, etc., complete), but has either been left in a rough state or without ornament, or else has been constructed so as never to be capable of receiving good ornamental treatment. Hitherto the great difficulty in constructing concrete walls of concrete and other slabs has been to prevent the slabs from being forced outward or from toppling over by the pressure of the plastic filling-in material from the time of its deposition between the slabs until it has become hard enough to form, with the slabs, a solid wall. Besides the system of forming the slabs of L (vertical or horizontal) section, or with a kind of internal buttress and shoring them up from the outside, or of supporting the slabs upon framing fixed against the faces of the wall, several devices have been used to obviate this difficulty.
In the first place, temporary ties, or gauges, connecting the slabs forming the two faces of the wall, have been used, and as soon as the plastic filling-in material has set or become hard (but not before), these have been removed. Secondly, permanent ties or cramps have been used, and, as their name implies, have been allowed to remain in the wall and to be entirely buried in the plastic filling-in material. These permanent transverse ties or cramps have been of two kinds: those which were affixed as soon as the slabs were placed in position, and those which were made to form part of the manufactured slab, as, for instance, slabs of Z or H horizontal section. Thirdly, a small layer of the plastic filling-in material itself has been made to act as a transverse tie by depositing it, when plastic, between the slabs forming the two parallel faces of each course, allowing it (before filling in the remaining part) to set and to thus connect together the slabs forming each face of the wall, a suitable hold on the slabs, in some cases, being given to the tie by a portion of the slab being undercut in some way, as by being dovetailed, etc. As the slabs in this latter system generally have wide bases, they may also be bedded or jointed in cement, and, provided temporary ties be placed across their upper edges to connect the slabs forming each face of the wall together, the space between the faces of the wall may then be filled in with the plastic concrete.
All these devices, however, are not of permanent utility; they are only temporarily required (i.e., up to the time that the beton has become hard and formed a permanent traverse tie between the two faces of the wall), for it is manifest that the ultimate object of all slab concrete construction is: (a) To retain and to mould the plastic concrete used in forming the wall; (b) to key or fix the slabs to the mass which they themselves have moulded; and (c) to form a facing to the wall. When these objects shall have been accomplished, there is no further need of any tie whatever beyond that which naturally obtains in a concrete wall. In West's system, however, where the slabs are keyed course to course, any kind of transverse tie to be used during the process of construction, except that used in the starting course, is entirely dispensed with, and the courses of slabs above depend solely upon the courses of slabs below them for their stability and rigidity up to the time that the plastic filling-in has been deposited and become hard between both faces of the wall.
CONCRETE CONSTRUCTION
There is, however, a more decided difference between West's system and those previously in use, for it is marked by the fact that the slabs composing the shell of the whole structure in many cases may be built up before the filling-in is deposited between the slabs, and in none of the other cases can this be done. In fact, only in the first two cases before mentioned can more than one course of slabs be laid before filling-in of some kind must be done. Compared with the ordinary method of building in concrete, this system avoids: 1. The charge for use and waste of wood casings; 2. finishing the face of the work (both inside and outside) after the structure is raised, and, therefore, the bursting-off of the finished face; and 3. the difficulties encountered in working mouldings and other ornaments on the face of the work by the ordinary plasterer's methods. It also provides a face of any of the usual colors that may be obtained in concrete, besides a facing of any other material, such as marble, etc., and produces better and more durable work, at the same time showing a saving in cost, especially in the better classes of work; all of which is effected with less plant than ordinarily required. For engineering work, such as sea walls, the hexagonal slabs, made of greater thickness than those employed for ordinary walling, will answer admirably, especially if the grooves be made proportionately larger. By the use of these slabs the work may be built up with great rapidity. For small domestic work, such as the dwellings of artisans, these slabs; which are of such a form as to render them easy of transport, may be supplied to the workmen themselves in order that they may erect their own dwellings, as, on account of the simplicity of this system and the absence of need of plant, any intelligent mechanic can do the work.
Any arrangement of independent scaffolding may be employed for this system, but that invented specially for the purpose by Mr. Frank West, as shown in Fig. 26 of our engravings, is to be preferred. It not only supplies the necessary scaffold, but also the necessary arrangements for hoisting the slabs, as well as for raising the liquid concrete and depositing it behind the slabs. It is really an independent scaffold, and may be used wherever a light tramway of contractor's rails can be laid, which in crowded thoroughfares would of necessity be upon a staging erected over the footway. The under frame is carried upon two bogie frames running upon the contractor's rail, by which means it is enabled to turn sharp curves, a guide plate inside the inner rail being provided at the curves for this purpose. The scaffold itself consists of a climbing platform made to travel up or down by means of four posts which have racks attached to their faces, and which are fixed to the under frame and securely braced to resist racking strains. A worm gearing, actuated by a wheel on the upper side of the scaffold, causes the scaffold to ascend or descend. A railgrip, made to act at the curves as well as on the straight portions of the rail by being attached to a radial arm fixed to the under frame, assists the stability of the scaffold where required, but the gauge of the rails is altered to render the scaffold more or less stable according to its height. Combined with the same machine, and traveling up and down one of the same posts used for the scaffold, is an improved crane. Its action depends upon the proposition in geometry that if the length of the base of a triangle be altered, its angles, and therefore its altitude, are altered. A portion of the vertical post up and down which the crane climbs forms the base of a triangle, and a portion of the jib, together with the stay, forms the remaining two sides. Hence, by causing the foot of one or the other to travel upward, by means of the worm gearing, the upper end of the jib is either elevated or depressed.
The concrete elevator, which is also combined with the scaffold, consists of a series of buckets carried upon two parallel endless chains passing over two pairs of wheels. On the under frame is fixed a hopper, into which is thrown, either by hand or from a concrete mixer running upon the rails, the material to be hoisted, and from which it gravitates into a narrow channel, through which pass the buckets (attached to the chain) with a shovel-like action. The buckets, a motor being applied to one pair of wheels, thus automatically fill themselves, and on arriving at top are made to tip their contents, and jar themselves, automatically into a hopper by means of a small pinion, keyed to the shaft by which they are attached to the endless chain, becoming engaged in a small rack fixed for that purpose. From the upper hopper the material is taken away to the required destination by means of a worm working in a tube. For varying heights, extra lengths of chain and buckets are inserted and secured by a bolt passed through each end link, and secured by a nut. By using this scaffold, a saving in plant, cartage, and labor is effected. The elevator may also be used for raising any other material besides concrete.
Such is the new system of concrete construction and scaffolding of Messrs. West, which appears to be based on sound and reasonable principles, and to have been thoughtfully and carefully worked out, and which moreover gives promise of success in the future. We may add in conclusion that specimens of the work and a model of a scaffold are shown by Messrs. West at their stand in the Inventions Exhibition.—Iron.