FIG. 11.
Fig. 11 represents the spacing of rivets composed of steel plates three-eighths inch thick, averaging 58,000 pounds tensile strength on boiler fifty-four inches diameter, secured by iron rivets seven-eighths inch diameter. Joints of these dimensions have been in constant use for the last fourteen years, carrying 100 pounds per square inch.
Punching Rivet Holes.—Of all tools that take part in the construction of boilers none are more important, or have more to do, than the machine for punching rivet holes.
That punching, or the forcible detrusion of a circular piece of metal to form a rivet hole, has a more or less injurious effect upon the metal plates surrounding the hole, is a fact well known and admitted by every engineer, and it has often been said that the rivet holes ought all to be drilled. But, unfortunately, at present writing, no drilling appliances have yet been placed on the market that can at all compare with punching apparatus in rapidity and cheapness of working. A first-class punching machine will make from forty to fifty holes per minute in a thick steel plate. Where is the drilling machine that will approach that with a single drill?
The most important matter in punching plates is the diameter of the opening in the bolster or die relatively to that of the punch. This difference exercises an important influence in respect not only of easy punching but also in its effect upon the plate punched. If we attempt to punch a perfectly cylindrical hole, the opening in the die block must be of the same diameter as the point of the punch, or, at least, a very close fit. The point of the punch ought to be slightly larger in diameter than the neck, or upper part, as shown in Figs. 12 and 13, so as to clear itself easily. When the hole in the bolster or die block is of a larger diameter than the punch, the piece of metal thrust out is of larger diameter on the bottom side, and it comes out with an ease proportionate to the difference between the lower and upper diameters; or, in other words, it produces a taper hole in the plate, but allows the punching to be done with less consumption of power and, it is said, with less strain on the plate.
FIG. 12. and FIG. 13.
As to the difference which should exist between the diameter of the punch and the die hole, this varies a little with the thickness of the plate punched, or should do so in all carefully executed work, for it is easy to understand that the die which might give a suitable taper in a three-fourths inch plate would give too great a taper in a three-eighths inch plate. There is no fixed rule; practical experience determines this in a rough and ready way—often a very rough way, indeed, for if a machine has to punch different thicknesses of plate for the same size of rivets, the workman will seldom take the trouble to change the die with every variation of thickness. The maker of punches and dies generally allows about three sixty-fourths or 0.0468 of an inch clearance.
The following formula is also used by punch and die makers:
Clearance = D = d + 0.2t