Fig. 134.—Important Parts of Duesenberg Aviation Engine. A—Three Main Bearing Crank-Shaft. B—Cam-Shaft with Integral Cams. C—Piston and Connecting Rod Assembly. D—Valve Rocker Group. E—Piston. F—Main Bearing Brasses.
The importance of the crank-shaft has been previously considered, and some of its forms have been shown in views of the motors presented in earlier portions of this work. The crank-shaft is one of the parts subjected to the greatest strain and extreme care is needed in its construction and design, because practically the entire duty of transmitting the power generated by the motor to the gearset devolves upon it. Crank-shafts are usually made of high tensile strength steel of special composition. They may be made in four ways, the most common being from a drop or machine forging which is formed approximately to the shape of the finished shaft and in rare instances (experimental motors only) they may be steel castings. Sometimes they are made from machine forgings, where considerably more machine work is necessary than would be the case where the shaft is formed between dies. Some engineers favor blocking the shaft out of a solid slab of metal and then machining this rough blank to form. In some radial-cylinder motors of the Gnome and Le Rhone type the crank-shafts are built up of two pieces, held together by taper fastenings or bolts.
Fig. 135.—Showing Method of Making Crank-Shaft. A—The Rough Steel Forging Before Machining. B—The Finished Six-Throw, Seven-Bearing Crank-Shaft.
The form of the shaft depends on the number of cylinders and the form has material influence on the method of construction. For instance, a four-cylinder crank-shaft could be made by either of the methods outlined. On the other hand, a three- or six-cylinder shaft is best made by the machine forging process, because if drop forged or cut from the blank it will have to be heated and the crank throws bent around so that the pins will lie in three planes one hundred and twenty degrees apart, while the other types described need no further attention, as the crank-pins lie in planes one hundred and eighty degrees apart. This can be better understood by referring to [Fig. 135], which shows a six-cylinder shaft in the rough and finished stages. At A the appearance of the machine forging before any of the material is removed is shown, while at B the appearance of the finished crank-shaft is clearly depicted. The built-up crank-shaft is seldom used on multiple-cylinder motors, except in some cases where the crank-shafts revolve on ball bearings as in some automobile racing engines.
Fig. 136.—Showing Form of Crank-Shaft for Twin-Cylinder Opposed Power Plant.