The Thomas-Morse Aircraft Corporation of Ithaca, N. Y., has produced a new engine, Model 88, bearing a close resemblance to the earlier model. The main features of that model have been retained; in fact, many parts are interchangeable in the two engines. Supported by the great development in the wide use of aluminum, the Thomas engineers have adopted this material for cylinder construction, which adoption forms the main departure from previous accepted design.
The marked tendency to-day toward a higher speed of rotation has been conclusively justified, in the opinion of the Thomas engineers, by the continued reliable performance of engines with crank-shafts operating at speeds near 2,000 revolutions per minute, driving the propeller through suitable gearing at the most efficient speed. High speed demands that the closest attention be paid to the design of reciprocating and rotating parts and their adjacent units. Steel of the highest obtainable tensile strength must be used for connecting rods and piston pins, that they may be light and yet retain a sufficient factor of safety. Piston design is likewise subjected to the same strict scrutiny. At the present day, aluminum alloy pistons operate so satisfactorily that they may be said to have come to stay.
The statement often made in the past, that the gearing down of an engine costs more in the weight of reduction gears and propeller shaft than is warranted by the increase in horse-power, is seldom heard to-day.
The mean effective pressure remaining the same, the brake horse-power of any engine increases as the speed. That is, an engine delivering 100 brake horse-power at 1,500 revolutions per minute will show 133 brake horse-power at 2,000 revolutions per minute, an increase of 33 brake horse-power. To utilize this increase in horse-power, a matter of some fifteen pounds must be spent in gearing and another fifteen perhaps on larger valves, bearings, etc. Two per cent. may be assumed lost in the gears. In other words, the increase in horse-power due to increasing the speed has been attained at the expense of about one pound per brake horse-power.
The advantages of the eight-cylinder engine over the six and twelve, briefly stated, are: lower weight per horse-power, shorter length, simpler and stiffer crank-shaft, cam-shaft and crank-case, and simpler and more direct manifold arrangement. As to torque, the eight is superior to the six, and yet in practice not enough inferior to the twelve to warrant the addition of four more cylinders. It must, however, be recognized that the eight is subject to the action of inherent unbalanced inertia couples, which set up horizontal vibrations, impossible of total elimination. These vibrations are functions of the reciprocating weights, which, as already mentioned, are cut down to the minimum. Vibrations due to the elasticity of crank-case, crank-shaft, etc., can be and are reduced in the Thomas engine to minor quantities by ample webbing of the crank-case and judicious use of metal elsewhere. All things considered, there is actually so little difference to be discerned between the balance of a properly designed eight-cylinder engine and that of a six or twelve as to make a discussion of the pros and cons more one of theory than of practice.
The main criticisms of the L head cylinder engine are that it is less efficient and heavier. This is granted, as it relates to cylinders alone. More thorough investigation, however, based on the main desideratum, weight-power ratio, leads us to other conclusions, particularly with reference to high speed engines. The valve gear must not be forgotten. A cylinder cannot be taken completely away from its component parts and judged, as to its weight value, by itself alone. A part away from the whole becomes an item unimportant in comparison with the whole. The valve gear of a high speed engine is a too often overlooked feature. The stamp of approval has been made by high speed automobile practice upon the overhead cam-shaft drive, with valves in the cylinder head operated direct from the cam-shaft or by means of valve lifters or short rockers.
Fig. 233.—End View of Thomas-Morse 150 Horse-Power Aluminum Cylinder Aviation Motor Having Detachable Cylinder Heads.
The overhead cam-shaft mechanism applied to an eight-cylinder engine calls for two separate cam-shafts carried above and supported by the cylinders in an oil-tight housing, and driven by a series of spur gears or bevels from the crank-shaft. It is patent that this valve gearing is heavy and complicated in comparison with the simple moving valve units of the L head engine, which are operated from one single cam-shaft, housed rigidly in the crank-case. The inherently lower volumetric efficiency of the L head engine is largely overcome by the use of a properly designed head, large valves and ample gas passages. Again, the customary use of a dual ignition system gives to the L head a relatively better opportunity for the advantageous placing of spark-plugs, in order that better flame propagation and complete combustion may be secured.