Fig. 75.—Showing Use of Magnifying Glass to Demonstrate that Apparently Smooth Metal Surfaces May Have Minute Irregularities which Produce Friction.
FRICTION DEFINED
Friction is always present in any mechanism as a resisting force that tends to retard motion and bring all moving parts to a state of rest. The absorption of power by friction may be gauged by the amount of heat which exists at the bearing points. Friction of solids may be divided into two classes: sliding friction, such as exists between the piston and cylinder, or the bearings of a gas-engine, and rolling friction, which is that present when the load is supported by ball or roller bearings, or that which exists between the tires or the driving wheels and the road. Engineers endeavor to keep friction losses as low as possible, and much care is taken in all modern airplane engines to provide adequate methods of lubrication, or anti-friction bearings at all points where considerable friction exists.
THEORY OF LUBRICATION
The reason a lubricant is supplied to bearing points will be easily understood if one considers that these elastic substances flow between the close fitting surfaces, and by filling up the minute depressions in the surfaces and covering the high spots act as a cushion which absorbs the heat generated and takes the wear instead of the metallic bearing surface. The closer the parts fit together the more fluid the lubricant must be to pass between their surfaces, and at the same time it must possess sufficient body so that it will not be entirely forced out by the pressure existing between the parts.
Oils should have good adhesive, as well as cohesive, qualities. The former are necessary so that the oil film will cling well to the surfaces of the bearings; the latter, so the oil particles will cling together and resist the tendency to separation which exists all the time the bearings are in operation. When used for gas-engine lubrication the oil should be capable of withstanding considerable heat in order that it will not be vaporized by the hot portions of the cylinder. It should have sufficient cold test so that it will remain fluid and flow readily at low temperature. Lubricants should be free from acid, or alkalies, which tend to produce a chemical action with metals and result in corrosion of the parts to which they are applied. It is imperative that the oil be exactly the proper quality and nature for the purpose intended and that it be applied in a positive manner. The requirements may be briefly summarized as follows:
First—It must have sufficient body to prevent seizing of the parts to which it is applied and between which it is depended upon to maintain an elastic film, and yet it must not have too much viscosity, in order to minimize the internal or fluid friction which exists between the particles of the lubricant itself.
Second—The lubricant must not coagulate or gum; must not injure the parts to which it is applied, either by chemical action or by producing injurious deposits, and it should not evaporate readily.
Third—The character of the work will demand that the oil should not vaporize when heated or thicken to such a point that it will not flow readily when cold.