Treatment of Lyes—Evaporation to Crude Glycerine—Distillation—Distilled and Dynamite Glycerine—Chemically Pure Glycerine—Animal Charcoal for Decolorisation—Glycerine obtained by other Methods of Saponification—Yield of Glycerine from Fats and Oils.
As pointed out in Chapter II. the fatty acids, which, combined with soda or potash, form soap, occur in nature almost invariably in the form of glycerides, i.e., compounds of fatty acids with glycerol, and as the result of saponification of a fat or oil glycerine is set free.
In Chapter V. processes of soap-making are described in which (1) the glycerine is retained in the finished soap, and (2) the glycerine is contained in the lyes, in very dilute solution, contaminated with salt and other impurities. These lyes, though now constituting the chief source of profit in the manufacture of cheap soaps, were till early in last century simply run down the drains as waste liquor.
Much attention has been devoted to the purification and concentration of glycerine lyes; and elaborate plant of various forms has been devised for the purpose.
Treatment of Lyes.—The spent lyes withdrawn from the soap-pans are cooled, and the soap, which has separated during the cooling, is carefully removed and returned to the soap-house for utilisation in the manufacture of brown soap. Spent lyes may vary in their content of glycerol from 3 to 8 per cent., and this depends not only upon the system adopted in the working of the soap-pans, but also upon the materials used. Although, in these days of pure caustic soda, spent lyes are more free from impurities than formerly, the presence of sulphides and sulphites should be carefully avoided, if it is desired to produce good glycerine.
The lyes are transferred to a lead-lined tank of convenient size, and treated with commercial hydrochloric acid and aluminium sulphate, sufficient being added of the former to neutralise the free alkali, and render the liquor faintly acid, and of the latter to completely precipitate the fatty acids. The acid should be run in slowly, and the point when enough has been added, is indicated by blue litmus paper being slightly reddened by the lyes.
The whole is then agitated with air, when a sample taken from the tank and filtered should give a clear filtrate.
Having obtained this clear solution, agitation is stopped, and the contents of the tank passed through a filter press. The scum, which accumulates on the treatment tank, may be transferred to a perforated box suspended over the tank, and the liquor allowed to drain from it. The filtered liquor is now rendered slightly alkaline by the addition of caustic soda or carbonate, and, after filtering, is ready for evaporation.
The acid and alum salt used in the above treatment must be carefully examined for the presence of arsenic, and any deliveries of either article, which contain that impurity, rejected.
Lime, bog ore, and various metallic salts, such as ferric chloride, barium chloride, and copper sulphate have been suggested, and in some instances are used instead of aluminium sulphate, but the latter is generally employed.