The plate being cleared from all ink, etc., is now examined carefully. The sides of the lines will show each etching, by a series of irregular steps. If the plate be put into the press in this condition, the chances are that before many copies had been made, these steps would take more or less ink from the rollers, and blur the image; therefore, before passing it into the hands of the printer, the plate will require etching two or three times more, to get rid of these irregularities.
This is done by warming the zinc on the hot plate, and then, whilst still warm, rolling up with a fine glazed roller charged with the hard etching ink from a clean inking slab.
Roll the zinc firmly, first one way and then the other, so that all the tops of the lines get well coated with ink; now make a mark on the margin with a blunt point in the ink, so as to lay a short line of zinc bare to the action of the acid.
Next empty the etching tray, put into it some clean water, and add sufficient acid to make it taste like strong vinegar; in this immerse the plate, and keep rocking for ten or fifteen minutes, or until the mark on the margin, when felt with the finger-nail, shows that it has attained a depth about the same as that obtained in the first etching. {61}
Now wash the plate under the tap, and wash off the ink with turpentine, followed by a solution of American potash; again wash and dry on the hot plate. Now examine, and if the lines are free from the steps, the plate is finished, but if not, the operation must be repeated until the steps are all removed.
Be careful to cover the surface of the block thoroughly with the ink, else the acid will spoil the picture.
The plate is now ready either for mounting for the press, or for electrotypes being taken from it; if the former, the deep whites are cut away with the router or fret saw, the edges are trimmed or bevelled, holes are drilled and counter-sunk at convenient places, for the insertion of nails or screws to fix the zinc to the wooden block, to make the surface type high.
The object aimed at in the instruction in Part I. is the production of relief blocks on zinc from an original in black and white, which original may be a drawing made purposely for reproduction, or it may be from a drawing already in existence, a woodcut, or engraving, the picture being rendered entirely in line, or a chalk drawing may be used. In fact, any subject that is capable of being worked from either at a type press or by ordinary (monochrome) lithography. Washed drawings, or oil or water color drawings are not applicable.
In fixing plans, or drawings on the easel, prior to photographing them, if they are cockled, and difficult to get flat, pins may be placed anywhere, so long as the lines are not interfered with, for these pins may be painted out with a camel’s-hair brush and gamboge or Indian ink. It is important that the plans or drawings be as flat as possible, as if the lines are cockled, they will not be photographed straight.
In photographing drawings on tracing paper or cloth, a piece of white paper should be placed behind them.