In 1887, prior to his removal to Washington as Secretary of the Smithsonian Institution, Langley began his experiments in aerodynamics at the old observatory in Allegheny—now a part of the city of Pittsburgh. His chief apparatus was a whirling table, sixty feet in diameter, and with an outside speed of seventy miles an hour. This was at first driven by a gas engine,—ironically named "Automatic,"—for which a steam engine was substituted in the following year. By means of the whirling table and a resistance-gauge (dynamometer chronograph) Langley studied the effect of the air on planes of varying lengths and breadths, set at varying angles, and borne horizontally at different velocities. At times he substituted stuffed birds for the metal planes, on the action of which under air pressure his scientific deductions were based. In 1891 he published the results of his experiments. These proved—in opposition to the teaching of some very distinguished scientists—that the force required to sustain inclined planes in horizontal locomotion through the air diminishes with increased velocity (at least within the limits of the experiment). Here a marked contrast is shown between aerial locomotion on the one hand, and land and water locomotion on the other; "whereas in land or marine transport increased speed is maintained only by a disproportionate expenditure of power, within the limits of experiment in such aerial horizontal transport, the higher speeds are more economical of power than the lower ones." Again, the experiments demonstrated that the force necessary to maintain at high velocity an apparatus consisting of planes and motors could be produced by means already available. It was found, for example, that one horse-power rightly applied is sufficient to maintain a plane of two hundred pounds in horizontal flight at a rate of about forty-five miles an hour. Langley had in fact furnished experimental proof that the aerial locomotion of bodies many times heavier than air was possible. He reserved for further experimentation the question of aerodromics, the form, ascent, maintenance in horizontal position, and descent of an aerodrome (ἀεροδρόμος, traversing the air), as he called the prospective flying machine. He believed, however, that the time had come for seriously considering these things, and intelligent physicists, who before the publication of Langley's experiments had regarded all plans of aerial navigation as utopian, soon came to share his belief. According to Octave Chanute there was in Europe in 1889 utter disagreement and confusion in reference to fundamental questions of aerodynamics. He thought Langley had given firm ground to stand upon concerning air resistances and reactions, and that the beginning of the solution of the problem of aerial navigation would date from the American scientist's experiments in aerodynamics.
Very early in his investigations Langley thought he received through watching the anemometer a clue to the mystery of flight. Observations, begun at Pittsburgh in 1887 and continued at Washington in 1893, convinced him that the course of the wind is "a series of complex and little-known phenomena," and that a wind to which we may assign a mean velocity of twenty or thirty miles an hour, even disregarding the question of strata and currents, is far from being a mere mass movement, and consists of pulsations varying both in rate and direction from second to second. If this complexity is revealed by the stationary anemometer—which may register a momentary calm in the midst of a gale—how great a diversity of pressure must exist in a large extent of atmosphere. This internal work of the wind will lift the soaring bird at times to higher levels, from which without special movement of the wings it may descend in the very face of the wind's general course.
From the beginning, however, of his experiments Langley had sought to devise a successful flying machine. In 1887 and the following years he constructed about forty rubber-driven models, all of which were submitted to trial and modification. From these tests he felt that he learned much about the conditions of flight in free air which could not be learned from the more definitely controlled tests with simple planes on the whirling table. His essential object was, of course, to reduce the principles of equilibrium to practice. Besides different forms and sizes he tried various materials of construction, and ultimately various means of propulsion. Before he could test his larger steam-driven models, made for the most part of steel and weighing about one thousand times as much as the air displaced, Langley spent many months contriving and constructing suitable launching apparatus. The solution of the problem of safe descent after flight he in a sense postponed, conducting his experiments from a house-boat on the Potomac, where the model might come down without serious damage.
It was on May 6, 1896 (the anniversary of which date is now celebrated as Langley Day), that the success was achieved which all who witnessed it considered decisive of the future of mechanical flight. The whole apparatus—steel frame, miniature steam engine, smoke stack, condensed-air chamber, gasoline tank, wooden propellers, wings—weighed about twenty-four pounds. There was developed a steam pressure of about 115 pounds, and the actual power was nearly one horse-power. At a given signal the aeroplane was released from the overhead launching apparatus on the upper deck of the house-boat. It rose steadily to an ultimate height of from seventy to a hundred feet. It circled (owing to the guys of one wing being loose) to the right, completing two circles and beginning a third as it advanced; so that the whole course had the form of a spiral. At the end of one minute and twenty seconds the propellers began to slow down owing to the exhaustion of fuel. The aeroplane descended slowly and gracefully, appearing to settle on the water. It seemed to Alexander Graham Bell that no one could witness this interesting spectacle, of a flying machine in perfect equilibrium, without being convinced that the possibility of aerial flight by mechanical means had been demonstrated. On the very day of the test he wrote to the Académie des Sciences that there had never before been constructed, so far as he knew, a heavier-than-air flying machine, or aerodrome, which could by its own power maintain itself in the air for more than a few seconds.
Langley felt that he had now completed the work in this field which properly belonged to him as a scientist—"the demonstration of the practicability of mechanical flight"—and that the public might look to others for its development and commercial exploitation. Like Franklin and Davy he declined to take out patents, or in any way to make money from scientific discovery; and like Henry, the first Secretary of the Smithsonian Institution (to whom the early development of electro-magnetic machines was due), he preferred to be known as a scientist rather than as an inventor.
Nevertheless, Langley's desire to construct a large, man-carrying aeroplane ultimately became irresistible. Just before the outbreak of the Spanish War in 1898 he felt that such a machine might be of service to his country in the event of hostilities that seemed to him imminent. The attention of President McKinley was called to the matter, and a joint commission of Army and Navy officers was appointed to make investigation of the results of Professor Langley's experiments in aerial navigation. A favorable report having been made by that body, the Board of Ordnance and Fortification recommended a grant of fifty thousand dollars to defray the expenses of further research. Langley was requested to undertake the construction of a machine which might lead to the development of an engine of war, and in December, 1898, he formally agreed to go on with the work.
He hoped at first to obtain from manufacturers a gasoline engine sufficiently light and sufficiently powerful for a man-carrying machine. After several disappointments, the automobile industry being then in its infancy, he succeeded in constructing a five-cylinder gasoline motor of fifty-two horse-power and weighing only about a hundred and twenty pounds. He also constructed new launching apparatus. After tests with superposed sustaining surfaces, he adhered to the "single-tier plan." There is interesting evidence that in 1900 Langley renewed his study of the flight of soaring birds, the area of their extended wing surface in relation to weight, and the vertical distance between the center of pressure and the center of gravity in gulls and different species of buzzards. He noted among other things that the tilting of a wing was sufficient to bring about a complete change of direction.
By the summer of 1903 two new machines were ready for field trials, which were undertaken from a large house-boat, especially constructed for the purpose and then moored in the mid-stream of the Potomac about forty miles below Washington. The larger of these two machines weighed seven hundred and five pounds and was designed to carry an engineer to control the motor and direct the flight. The motive power was supplied by the light and powerful gasoline engine already referred to. The smaller aeroplane was a quarter-size model of the larger one. It weighed fifty-eight pounds, had an engine of between two and a half and three horse-power, and a sustaining surface of sixty-six square feet.