In [Fig. 66] may be seen the spaces of the teeth and pinion. The teeth are apart, equal to their own width and the depths of the spaces are the same measurement of their width—that is, the tooth (inside of the pitch line) is a pillar as wide as it is high and a space between two teeth is of like proportions and extent of surface. The depth of a space between two teeth is only for clearance and may be made much less, as may be seen by the pinion leaf, as the end of the circle does not come half way to the bottom of a space.
The dotted line, o o, shows the point at which the tooth comes out of action and the pointed end outside of this line might be cut off without interfering with any function of the tooth. They generally are rounded off in common clock work.
The pinion is 3 inches diameter and is divided into twelve spaces and twelve leaves; each leaf is two-fifths of the width of a space and tooth. That is one-twelfth of the circumference of the pinion is divided into five equal parts and the leaf occupies two and a space three of these parts. The space must be greater than the width of a leaf, or the end of a leaf would come in contact with a tooth before the line of centers and cause a jamming and butting action. Also the space is needed for dirt clearance. As watch trains actuated by a spring do not have any reserve force there must be allowance made for obstructions between the teeth of a train and so a large latitude is allowed in this respect, more than in any machinery of large caliber. As will be seen by [Fig. 66], the spans between the leaves are deep, much more so than is really necessary, and a space at O C shows the bottom of a space, cut on a circle which strengthens a leaf at its root and is the best practice.
Having determined the form of our curve, our next step will be to get the proper proportions. Saunier recommends that in all cases tooth and space should be of equal width, but a more modern practice is to make the space slightly wider, say one-tenth where the curve is epicycloidal. When the teeth are cut with the ordinary Swiss cutters, which, of course, cannot be epicycloidal, it is best to make the spaces one-seventh wider than the tooth. This proportion will be correct except in the case of a ten-leaf pinion, when, if we wish to be sure the driving will begin on the line of centers, the teeth must be as wide as the spaces; but in this case the pinion leaf is made proportionately thinner, so that the requisite freedom is thus obtained.
The height of the addenda of the wheel teeth above the pitch circle is usually given as one and one-eighth times the width of a tooth. While this is approximately correct, it is not entirely so, for the reason that as we use a circle whose diameter is equal to the pitch radius of the pinion for generating the curve, the height of the addenda would be different on the same wheel for each different numbered pinion. So that if a wheel of 60 were cut to drive a pinion of 8, the curve of this tooth would be found too flat if used to drive a pinion of 10. Now, since the pitch diameter of the pinion is to the pitch diameter of the wheel as the number of leaves in the pinion are to the number of teeth in the wheel, in order to secure perfect teeth: we must adopt for the height of the addenda a certain proportion of the radius or diameter of the pinion it is to drive, this proportion depending on the number of leaves in the pinion.
A careful study of the experiments on this subject with models of depths constructed on a large scale, shows that the proportions given below come the nearest to perfection.
When the pinion has six leaves the spaces should be twice the width of the leaves and the depth of the space a little more than one-half the total radius of the pinion. The addenda of the pinion should be rounded, and should extend outside the pitch circle a distance equal to about one-half the width of a leaf. The addenda of the wheel teeth should be epicycloidal in form and should extend outside the pitch circle a distance equal to five-twelfths of the pitch radius of the pinion.
With these proportions, the tooth will begin driving when one-half the thickness of a leaf is in front of the line of centers, and there will be engaging friction from this point until the line of centers is reached.
This cannot be avoided with low numbered pinions without introducing a train of evils more productive of faulty action than the one we are trying to overcome. There will be no disengaging friction.
When a pinion of seven is used, the spaces of the pinion should be twice the width of the leaves, and the depth of a space about three-fifths of the total radius of the pinion. The addenda of the pinion leaves should be rounded, and should extend outside the pitch circle about one-half the width of a leaf. The addenda of the wheel teeth should be epicycloidal, and the height of each tooth above the pitch circle equal to two-fifths of the pitch radius of the pinion.