I think I have told you that if we treat zinc scraps with water and vitriol, or water with potassium, we can rob that water of its oxygen and set free the hydrogen. It is, however, a singular fact that if we liberate a quantity of fresh hydrogen amongst our nitrobenzene C6H5NO2, that hydrogen tends to combine, or evinces an ungovernable appetite for the O2 of that NO2 group, the tendency being again to form water H2O. This, of course, leaves the residual C6H5N: group with an appetite, and only the excess of hydrogen present to satisfy it. Accordingly hydrogen is taken up, and we get C6H5NH2 formed, which is aniline. I told you that ammonia is NH3, and now in aniline we find an ammonia derivative, one atom of hydrogen (H) being replaced by the group C6H5. I will now describe the method of preparation of a small quantity of aniline, in order to illustrate what I have tried to explain in theory. Benzene from coal-tar is warmed with nitric acid in a flask. A strong action sets in, and on adding water, the nitrobenzene settles down as a heavy oil, and the acid water can be decanted off. After washing by decantation with water once or twice, and shaking with some powdered marble to neutralise excess of acid, the nitrobenzene is brought into contact with fresh hydrogen gas by placing amongst it, instead of zinc, some tin, and instead of vitriol, some hydrochloric acid (spirits of salt). To show you that aniline is formed, I will now produce a violet colour with it, which only aniline will give. This violet colour is produced by adding a very small quantity of the aniline, together with some bleaching powder, to a mixture of chalk and water, the chalk being added for the purpose of destroying acidity. This aniline, C6H5NH2, is a base, and forms the foundation of all the so-called basic aniline colours. If I have made myself clear so far, I shall be contented. It only remains to be said that for making Magenta, pure aniline will not do, what is used being a mixture of aniline, with an aniline a step higher, prepared from toluene. If I were to give you the formula of Magenta you would be astonished at its complexity and size, but I think now you will see that it is really built up of aniline derivatives. Methyl Violet is a colour we have already referred to, and its chemical structure is still more complex, but it also is built up of aniline materials, and so is a basic aniline colour. Now it is possible for the colour-maker to prepare a very fine green dye from this beautiful violet (Methyl Violet). In fact he may convert the violet into the green colour by heating the first under pressure with a gas called methyl chloride (CH3Cl). Methyl Violet is constructed of aniline or substituted aniline groups; the addition of CH3Cl, then, gives us the Methyl Green. But one of the misfortunes of Methyl Green is that if the fabric dyed with it be boiled with water, at that temperature (212° F.) the colour is decomposed and injured, for some of the methyl chloride in the compound is driven off. In fact, by stronger heating we may drive off all the methyl chloride and get the original Methyl Violet back again.

But we have coal-tar colours which are not basic, but rather of the nature of acid,—a better term would be phenolic, or of the nature of phenol or carbolic acid. Let us see what phenol or carbolic acid is. We saw that water may be formulated HOH, and that benzene is C6H6. Well, carbolic acid or phenol is a derivative of water, or a derivative of benzene, just as you like, and it is formulated C6H5OH. You can easily prove this by dropping carbolic acid or phenol down a red-hot tube filled with iron-borings. The oxygen is taken up by the iron to give oxide of iron, and benzene is obtained, thus: C6H5OH gives O and C6H6. But there is another hydrocarbon called naphthalene, C10H8, and this forms not one, but two phenols. As the name of the hydrocarbon is naphthalene, however, we call these compounds naphthols, and one is distinguished as alpha- the other as beta-naphthol, both of them having the formula C10H7OH. But now with respect to the colours. If we treat phenol with nitric acid under proper conditions, we get a yellow dye called picric acid, which is trinitro-phenol C6H2(NO2)3OH; you see this is no aniline dye; it is not a basic colour, for it would saturate, i.e. destroy the basicity of bases. Again, by oxidising phenol with oxalic acid and vitriol, we get a colour dyeing silk orange, namely, Aurin, HO.C[C6H4(OH)]3. This is also an acid or phenolic dye, as a glance at its formula will show you. Its compound atom bristles, so to say, with phenol-residues, as some of the aniline dyes do with aniline residue-groups.

We come now to a peculiar but immensely important group of colours known as the azo-dyes, and these can be basic or acid, or of mixed kind. Just suppose two ammonia groups, NH3 and NH3. If we rob those nitrogen atoms of their hydrogen atoms, we should leave two unsatisfied nitrogen atoms, atoms with an exceedingly keen appetite represented in terms of hydrogen atoms as N≡ and N≡. We might suppose a group, though of two N atoms partially satisfied by partial union with each other, thus—N:N—. Now this group forms the nucleus of the azo-colours, and if we satisfy a nitrogen at one side with an aniline, and at the other with a phenol, or at both ends with anilines, and so on, we get azo-dyes produced. The number of coal-tar colours is thus very great, and the variety also.

Adjective Colours.—As regards the artificial coal-tar adjective dyestuffs, the principal are Alizarin and Purpurin. These are now almost entirely prepared from coal-tar anthracene, and madder and garancine are almost things of the past. Vegetable adjective colours are Brazil wood, containing the dye-generating principle Brasilin, logwood, containing Hæmatein, and santal-wood, camwood, and barwood, containing Santalin. Animal adjective colours are cochineal and lac dye. Then of wood colours we have further: quercitron, Persian berries, fustic and the tannins or tannic acids, comprising extracts, barks, fruits, and gallnuts, with also leaves and twigs, as with sumac. All these colours dye only with mordants, mostly forming with certain metallic oxides or basic salts, brightly-coloured compounds on the tissues to which they are applied.


LECTURE XI

DYEING OF WOOL AND FUR; AND OPTICAL PROPERTIES OF COLOURS

You have no doubt a tolerably vivid recollection of the illustrations given in Lecture I., showing the structure of the fibre of wool and fur. We saw that the wool fibre, of which fur might be considered a coarser quality, possesses a peculiar, complex, scaly structure, the joints reminding one of the appearance of plants of the Equisetum family, whilst the scaled structure resembles that of the skin of the serpent. Now you may easily understand that a structure like this, if it is to be completely and uniformly permeated by a dye liquor or any other aqueous solution, must have those scales not only well opened, but well cleansed, because if choked with greasy or other foreign matter impervious to or resisting water, there can be no chance of the mordanting or dye liquids penetrating uniformly; the resulting dye must be of a patchy nature. All wool, in its natural state, contains a certain amount of a peculiar compound almost like a potash soap, a kind of soft soap, but it also contains besides, a kind of fatty substance united with lime, and of a more insoluble nature than the first. This natural greasy matter is termed "yolk" or "suint"; and it ought never to be thrown away, as it sometimes is by the wool-scourers in this country, for it contains a substance resembling a fat named cholesterin or cholesterol, which is of great therapeutical value. Water alone will wash out a considerable amount of this greasy matter, forming a kind of lather with it, but not all. As is almost invariably the case, after death, the matters and secretions which in life favour the growth and development of the parts, then commence to do the opposite. It is as if the timepiece not merely comes to a standstill, but commences to run backwards. This natural grease, if it be allowed to stand in contact with the wool for some time after shearing, instead of nourishing and preserving the fibres as it does on the living animal, commences to ferment, and injures them by making them hard and brittle. We see, then, the importance of "scouring" wool for the removal of "yolk," as it is called, dirt, oil, etc. If this important operation were omitted, or incompletely carried out, each fibre would be more or less covered or varnished with greasy matter, resisting the absorption and fixing of mordant and dye. As scouring agents, ammonia, carbonate of ammonia, carbonate of soda completely free from caustic, and potash or soda soaps, especially palm-oil soaps, which need not be made with bleached palm oil, but which must be quite free from free alkali, may be used. In making these palm-oil soaps it is better to err on the side of a little excess of free oil or fat, but if more than 1 per cent. of free fat be present, lathering qualities are then interfered with. Oleic acid soaps are excellent, but are rather expensive for wool; they are generally used for silks. Either as a skin soap or a soap for scouring wools, I should prefer one containing about ½ per cent. of free fatty matter, of course perfectly equally distributed, and not due to irregular saponification. On the average the soap solution for scouring wool may contain about 6½ oz. of soap to the gallon of water. In order to increase the cleansing powers of the soap solution, some ammonia may be added to it. However, if soap is used for wool-scouring, one thing must be borne in mind, namely, that the water used must not be hard, for if insoluble lime and magnesia soaps are formed and precipitated on the fibre, the scouring will have removed one evil, but replaced it by another. The principal scouring material used is one of the various forms of commercial carbonate of soda, either alone or in conjunction with soap. Whatever be the form or name under which the carbonate of soda is sold, it must be free from hydrate of soda, i.e. caustic soda, or, as it is also termed, "causticity." By using this carbonate of soda you may dispense with soap, and so be able, even with a hard or calcareous water, to do your wool-scouring without anything like the ill effects that follow the use of soap and calcareous water. The carbonate of soda solutions ought not to exceed the specific gravity of 1° to 2° Twaddell (1½ to 3 oz. avoird. per gallon of water). The safest plan is to work with as considerable a degree of dilution and as low a temperature as are consistent with fetching the dirt and grease off. The scouring of loose wool, as we may now readily discern, divides itself into three stages: 1st, the stage in which those "yolk" or "suint" constituents soluble in water, are removed by steeping and washing in water. This operation is generally carried out by the wool-grower himself, for he desires to sell wool, and not wool plus "yolk" or "suint," and thus he saves himself considerable cost in transport. The water used in this process should not be at a higher temperature than 113° F., and the apparatus ought to be provided with an agitator; 2nd, the cleansing or scouring proper, with a weak alkaline solution; 3rd, the rinsing or final washing in water.

Thus far we have proceeded along the same lines as the woollen manufacturer, but now we must deviate from that course, for he requires softness and delicacy for special purposes, for spinning and weaving, etc.; but the felt manufacturer, and especially the manufacturer of felt for felt hats, requires to sacrifice some of this softness and delicacy in favour of greater felting powers, which can only be obtained by raising the scales of the fibres by means of a suitable process, such as treatment with acids. This process is one which is by no means unfavourable to the dyeing capacities of the wool; on the whole it is decidedly favourable.