Lasts.

In making a pair of shoes the mode usually adopted is that previously described, and, by dint of patience and careful fitting, some persons will make them very neatly and effectively in this manner; but, after all, there is always an uncertainty as to their fitting properly, and we found it much better to take the trouble in the first instance of making a pair of lasts. For this purpose it is best to take the length of the foot, its extreme breadth and height at the instep, and cut two logs of tolerably hard even-grained wood (we used the sweet gum), rather larger, and square them up to these dimensions—say, length 10in., breadth 3in., and height 4in., more or less. Then, placing the foot upon a piece of soft ground, trace its outline, and then, holding a board vertically against the inner side, trace off on this the profile, and removing the foot trace also the outline of the print it has made upon the ground. The inner side and the bottom of each block ought to be nicely and truly squared up, even though, from scantiness of wood or other causes, the other sides should not be so. Take all the measurements for breadth from the straight line made by the edge of the board upon the ground, and measure them from the inside edge, right and left, upon the bottom of the blocks; draw the outline, and inside it draw also the actual tread of the foot, measured in the same manner from the impression on the ground. Then, measuring from the bottom of the board, transfer the profile of the foot to the inside surface of each block, and with axe or saw cut them to the outline of the heel and instep, taking care not to attempt to round them till you have also cut them to the outline of the breadth; then, having ascertained that all your measurements are true, and that both lasts are of similar size and form, begin to round them as nearly as possible to the natural form of the foot, lowering them more on the outer side toward the small toes than on the inner, where the line of the instep extends from the ankle to the great toe; then, having ascertained the arch of the foot, commence rounding away the edges of the sole from the inner line, observing that in the waist of the foot the tread runs very nearly along the outer edge, leaving nearly all the hollow to be cut away on the inner side. Let the sole rise from the ground a little also under the toes, as their pressure downward will make the shoe fit better, and it will be less liable to catch small impediments in walking.

Bear in mind that in the natural foot the great toe is as nearly as possible parallel to the straight line drawn along the inside of the foot, and if it is forced from this position by ill-cut shoes, such as some years ago were inappropriately called “straights,” or by the wearing of high heels, not only is the beauty of the foot sacrificed, but its elasticity, its strength, and usefulness are materially diminished. In Figs. 1, 2, and 3 we have represented the natural form of the foot, distinguishing by the flat shadow the part that actually touches the ground, and by a lighter outline along the hollow, that which may be considered as the average limit of the sole. These are one-fourth the natural size, and, by using inches for the quarter inches in our drawings, the enlarged outlines will be a sufficient guide in cutting the lasts, the average proportions of feet being very nearly the same, though of course dimensions will vary. In Fig. 1 of the next illustration we give the forms of sole that may be used. If the ground is bad, and it is necessary to defend the foot against thorns, sharp stones, &c., the outer lines may be adopted; but on tolerably fair ground, it is only the actual tread that requires protection from the sole. However, as the foot is constant in its size, the smaller the sole is the larger must be the upper leather. Of this last we have represented two forms. They are both shown, folded and stitched, so as to be ready for lasting; but the smaller figures within show the form of each part before it is folded.

In Fig. 2 the whole upper is cut out from one piece, folded in the centre of the front, and stitched at the heel. The edges should not be cut off too close to the seam (otherwise neatness will be gained at the expense of strength), and they should always be outside; for, if they be turned in, it would be very difficult to flatten them so perfectly as not to gall the heel. Tho front is split 2½in. or 3in. down the instep, and a piece of stout leather, with its edges thinned down, is stitched on and pierced with holes to receive the lacing. It is split not quite through, but about ½in. is left to strengthen the front of the shoe, and prevent the thinner leather tearing. The edges in which the holes are pierced are, of course, left the full thickness. A tongue of soft leather ought to be stitched in, that the lacing may not gall the instep, but the edges of this must be carefully thinned down, and no knots or ends of thread should be left inside. The ends may be fastened off very neatly without knots by merely taking one or two stitches backward along the already finished seam, and even if the fastening should show outside, it will still be better than that after a long march the instep should be found chafed and bleeding, and a sore established which will be very difficult to heal.

In Fig. 3 the front is in one piece and the quarter in another, and this is a convenient arrangement when, though you may have plenty of leather, it is not of sufficient size to cut the upper in a single piece. Generally, the edge of the quarter is laid over that of the front, and stitched, leaving the upper part loose as a flap or ear to receive the tie or lacing. In this case, the centre of the front is left long enough to come up as a tongue to defend the instep, but this method has the disadvantage of leaving a space on either side the foot, opening forward as in the case of bluchers, and liable to receive in walking broken sticks, reeds, or grass stems, which are often forced in with considerable violence. We, therefore, prefer to stitch the front edge over that of the quarter, inserting a tongue as neatly as possible, and stitching on, as before, edgings of stiff leather to receive the lacing, taking care, also, that all edges inside the shoe are trimmed off to nothing, and that no fastenings off are made inside.

All these should be sewn with “saddlers’ seams”—that is, the two parts should be laid together, and holes being pierced with a fine straight awl, the two threads should be passed through from right and left simultaneously, and drawn tight with an equally firm pull on either hand. The seam will thus show no difference on either of the sides; but, if a section were made, it would present the appearance of a chain, as in Fig. 5 of the engraving on p. 421, each link inclosing the thickness of leather left between the holes. Although the threads should be tightened with a firm hand, they should not be hauled upon so as unduly to contract the leather, and so make the seam grip the foot like a cord when the shoe is finished.

The dorsal sinews of the springbok, or the domestic goat, separated into fibre of the proper size, will answer very well for this purpose, the points being cut sharp, wetted, and twisted a little, will be quite rigid enough to pass through the holes previously bored; but while we have a stock of good whity-grey thread, we prefer to use it doubled and well waxed, in a couple of stout tailor’s needles, always, however, boring the holes with a fine awl to insure regularity.

Clamps.