Stitching.
Tacking.
The shoe is then ready to be heeled, and from here to the shipping door the McKay generally goes through the same process as a welt. After heeling, the McKay shoes are relasted or have followers put in to keep them in shape while going through. The sock lining may be put in here, too, before relasting, or it may not be put in till the shoes get to another room. The McKay lasting last must be pulled from the shoe to have the bottoms and heels put on and this also applies to a pegged or nailed shoe. But in the case of a welt shoe or a turn shoe, both stay on the original last until the bottoms and heels have been fastened on. The turn shoe being lasted inside out, must come off the last to be turned right side out, and it goes right on the last as soon as it can be turned. The different methods of fastening the bottoms constitute the main difference between Goodyear and turn shoes on the one hand, and McKay, pegged, and nailed on the other. The bottom stock must be prepared differently in order to fit the methods. Thus it is seen that only two departments are affected, namely, the sole leather and the making departments. In the cutting, stitching, finishing, treeing, and packing, all operations are practically the same on every shoe, no matter how it is bottomed. The patterns, however, by which shoes are cut may be different.
In the finishing room all of the finishing of the bottoms and heel edges is done. The heels are sandpapered or scoured, and are then blacked and polished under hot-iron pressure. Considerable wax is used on the edge and is melted by the hot iron. Heel edges may also be finished on a wheel or roll. There are several different ways, but the object of each method is to give a hard, black, and highly polished surface to the edge.
In finishing the bottom the top lift is scoured or buffed, and all of the sole and the breast of the heel also. Each is a different process, a different operator attending to each part. The object of scouring or buffing with sandpaper is to get a smooth foundation for the finish, which is put on next, and which may be all the same color in all parts of the bottom or may have one color in the shank and another in the forepart. The stains and blackings are used on bottoms, and these are brought to a high, hard gloss by means of rolls and brushes. Hot irons are often used on black shanks and bottoms to give added hardness and luster to the finish.
The turned or turn shoe is a woman’s fine shoe that is made wrong side out, then turned right side out. The sole is fastened to the last, and the upper is twisted over, the wrong side out. Then the two are sewed together, the thread catching through a channel or shoulder cut in the edge of the sole. The seam does not come through to the bottom of the sole, nor to any part inside where it would chafe the foot.
The preparation of the upper for a turn shoe is identical with that of a welt or McKay, with the exception that the back is cut a little longer and a little larger, in order to last it over the sole. The important difference in the make-up of a turn shoe as compared with that of a McKay or welt is that it has no insole, the upper being sewed directly to a portion of the sole itself.
As the cutting of the uppers and the stitching operations of a turn shoe are the same as the Goodyear and McKay, and have been explained, we will take up the forming of the sole, which is entirely different from either of the other two methods.
A turn shoe is put together wrong side out, and it is necessary, during the course of making, to turn it by rolling the sole up like a roll of carpet. It is evident, then, that nothing but good quality, pliable leather can be used satisfactorily, and great care is taken to include nothing but the best.